Commit Graph

126 Commits

Author SHA1 Message Date
Sonny Jeon
91d6de90bd Updated documentation. Cleaned up a bit.
- [doc] Updated the markdown documents for the v1.1 release.

- [doc] Removed references to classic GUI mode.
2016-12-10 23:13:28 -07:00
Sonny Jeon
490d3f1220 Removed classic GUI interface. Fixed typo with line number support.
- [config] Permanently removed classic GUI interface support. This
unintentionally created a problem where some users/GUI devs used this
compatibility mode and did not update to the new interface. So, there
were two interfaces in use, rather than just one like it was intended.
This removal should help everyone by forcing all GUIs to update and
updated GUI not having to support yet another interface.

- Fixed typo with line number support in jog mode.
2016-12-08 23:17:45 -07:00
chamnit
94083e8314 Fixed unintended laser mode pausing. Updated documentation. Min SS OVR lowered to 10%.
- [laser] Tested a working version and pushed the wrong one for the
last! 20161203 was pausing upon every spindle speed change. That’s not
right. Fixed so nearly all motions are passed through and does not stop.

- Minimum spindle speed override lower from 50% to 10%. Lasers could
use the lower speeds.

- Fixed a very minor bug related to G80 error checking. Allowed no
error with non-modal motions with axis words. Not correct and fixed.

- Fixed a compile error when disabling VARIABLE_SPINDLE

- [doc] Updated some obsolete documentation.

- [doc] Started a “Laser Mode” document that summarizes how Grbl’s new
laser mode works.
2016-12-04 23:49:48 -07:00
Sonny Jeon
b753c542c7 v1.1e: New laser features. G-code parser refactoring. CoreXY homing fix.
- Increment to v1.1e due to new laser features.

- After several discussions with some prominent laser people, a few
tweaks to the new laser mode has been installed.

- LASER: M3 behaves in a constant power mode.

- LASER: M4 behaves in a dynamic power mode, where the laser power is
automatically adjusted based on how fast Grbl is moving relative to the
programmed feed rate. This is the same as the  CONSTANT_POWER_PER_RATE
config.h option in the last version. NOTE: When not in motion in M4,
Grbl automatically turns off the laser. Again, it only operates while
moving!

- LASER: Only G1, G2, and G3 motion modes will turn on the laser. So,
this means that G0, G80 motion modes will always keep the laser
disabled. No matter if M3/M4 are active!

- LASER: A spindle stop override is automatically invoked when a laser
is put in a feed hold. This behavior may be disabled by a config.h
option.

- Lots of little tweaks to the g-code parser to help streamline it a
bit. It should no effect how it operates. Generally just added a parser
flag to track and execute certain scenarios a little more clearly.

- Jog motions now allow line numbers to be passed to it and will be
displayed in the status reports.

- Fixed a CoreXY homing bug.

- Fixed an issue when $13 is changed, WCO isn’t sent immediately.

- Altered how spindle PWM is set in the stepper ISR. Updated on a step
segment basis now. May need to change this back if there are any
oddities from doing this.

- Updated some documentation. Clarified why M0 no longer showing up in
$G and why a `1.` floating point values are shown with no decimals,
like so `1`.
2016-12-03 18:02:45 -07:00
Sonny Jeon
998f23b9ce PWM calculation correction.
- The PWM calculation was a little bit off and has been corrected.

- Edited the unused settings strings to be smaller and just show what
the settings are, rather than include units. May include this in the
master build, if it fits.

- The minimum spindle PWM define in config.h needed to be update for
cpu map compatibilty.
2016-11-12 20:54:38 -07:00
Sonny Jeon
1161056bf2 Fixed a g-code parser issue caused by last commit.
- G-code parser refactoring in the last commit wasn’t tested. Found and
fixed issues with G28.1/30.1 and G38.x probe commands. They were not
being accepted due to a borked mantissa check.
2016-11-04 10:50:28 -06:00
Sonny Jeon
6e3fb6bd13 Improved constant laser power per rate mode. Re-factored for flash size. Minor bug fixes.
- NOTE: This commit has largely been untested.

- Constant laser power per rate mode has been improved. Altered its
implementation to be more responsive and accurate.

- Based on LaserWeb dev feedback, only G1, G2, and G3 moves operate
with constant laser power mode. Meaning that G0, G38.x, and $J jogging
motions operate without it and will keep a constant power output. This
was specifically requested as a way to focus the laser by keeping the
laser on when not moving. Operationally, this shouldn’t alter how the
laser mode operates.

- Re-factored parts of the g-code parser and g-code state reports to
save a few hundred bytes of flash. What was done makes the code a bit
more unreadable (bad), but the flash space was in dire need. So, I’m
willing to live with it for now.

- Fixed a problem with $G g-code state reports. Showed `M0` program
pause during a run state. Now fixed to show nothing during a run state.
Also, `M30` program end was shown as `M2`. This was also corrected.

- Improved spindle stop override responsiveness by removing the
enforced spindle restoring delay. It’s not needed for a feature that is
user controlled.

- Fixed a bug with G2/3 arcs in inverse time mode.

- Updated the interface.md document to make it more clear how WPos: or
MPos: can be calculated from WCO:. Some GUI devs have failed to catch
this in the documentation.
2016-11-04 09:15:34 -06:00
Sonny Jeon
e8b717604b Spindle speed overrides behavior tweak. New experimental laser dynamic power mode.
- Spindle speed overrides now update immediately if they are changed
while in a HOLD state. Previously, they would update after exiting the
HOLD, which isn’t correct.

- New experimental dynamic laser power mode that adjusts laser power
based on current machine speed. Enabled by uncommenting
LASER_CONSTANT_POWER_PER_RATE in config.h

  - It assumes the programmed rate is the intended power/rate for the
motion.
  - Feed rate overrides (FRO) do not effect the power/rate. Meaning
that spindle PWM will automatically lower with lower FRO and increase
with higher FRO to keep it the same.
  - Spindle speed overrides (SSO) will directly increase and decrease
the power/rate. So 150% SSO will increase the PWM output by 150% for
the same speed.
  - The combination of FRO and SSO behaviors should allow for subtle
and highly flexible tuning of how the laser cutter is operating in
real-time and during the job.

- Re-factored planner block rapid rate handling for the dynamic laser
power feature. Should have had no effect on how Grbl operates.
2016-10-27 09:11:59 -06:00
Sonny Jeon
cb916a996a Add high-frequency spindle output option. Minor parking motion re-factoring.
- Some laser controllers were reported to need a very high PWM
frequency. Added a line to enable this in cpu_map.h, if needed.

- Cleaned up some of the parking code. Mostly just editing the comments.

- Moved the accessory state resetting after the initial parking
retract. Should ensure the accessory state is properly handled upon an
aborted parking restore. Not certain if this was a problem before
though. Just to be sure.
2016-10-26 08:42:45 -06:00
chamnit
3854d200bb Mandate all probe cycles ignore feed overrides.
- For repeatability reasons, all G38.x probe cycles ignore feed rate
overrides and move at their programmed speed.

- The mandate can be removed with a new config.h option.

- Updated the documentation to reflect the change.
2016-10-25 20:03:30 -06:00
chamnit
a6f6431515 Resolved parking accessory handling issue.
- Yikes. Totally borked the last parking “fix”. Testing shows that all
accessories are now properly handled when retracting and restoring. It
was caused by not accounting for the planner re-factoring correctly in
the parking code.
2016-10-25 19:43:06 -06:00
Sonny Jeon
f8ca08ad66 Minor re-factoring. Fix an issue with parking and spindle restore.
- Altered the report counters to be count down, rather than count up.
Simplified some of the logic.

- Fixed an issue with parking restore. The spindle state would disable
then reenable.

- Clarified some of the config.h descriptions.

- Moved the compile-time checks from config.h to grbl.h. They don’t
belong in the config.h file.

- Refactored the initialization of the system variables in main.c.
System position and probe position were undefined when power cycled,
but were zero anyway. Added clear vector code to make it explicit.
2016-10-24 22:18:13 -06:00
Sonny Jeon
498dd62572 Spindle speed close to minimum fix.
- When spindle speed is close to the minimum rpm, the PWM value would
be zero or lower than allowed. The computation error was caused by
setting the minimum PWM value to zero, when it should have been 1.

- Added a compiler check for minimum PWM to be greater than zero.

- Moved some of the spindle PWM macros to a more appropriate place in
the cpu_map.h.
2016-10-23 13:55:50 -06:00
Will Winder
8e638f0054 Minor VARIABLE_SPINDLE feature toggle refactoring (#16)
* Modify code CSV format.

- Wrap value in quotes to avoid issue with embedded commas. This occurs
  in one of the alarm codes.

- Change header row format to allow same parsing code as data rows.

* VARIABLE_SPINDLE feature flag experiment.

- Use a macro for 'spindle_set_speed' and 'spindle_sync' to reduce the
  number of required VARIABLE_SPINDLE checks.
2016-10-22 13:28:05 -06:00
Sonny Jeon
8b76a39d5d Improved option for v0.9 GUI compatibility.
- Addressed an issue with backward compatibility with Grbl v0.9-style
GUIs.

- It still may not work due to new data and states coming back from
Grbl v1.1. Regardless, DO NOT TRY TO USE THE COMPATIBILITY MODE UNTIL
THERE IS A REALLY GOOD REASON TO.

- v0.9 GUI compatibility mode will be removed in future versions.
You’ve been warned. It’s highly recommended for GUIs to update to the
new v1.1 interface.

- Compability mode will only fit on an Arduino Uno due to size
increases.

- Removed the REPORT_GUI_MODE compile option since it’s part of the
v1.1 interface standard.

- Updated the documentation to better describe the compatibility mode
build option.
2016-10-18 22:58:52 -06:00
Sonny Jeon
ed790c9fa2 v1.1d: Tweaked interface a bit. Added realtime spindle speed and build option data. Minor bug fixes.
- Increment to v1.1d due to interface tweaks.

- Based on GUI dev feedback, the toggle overrides report was removed
and replace with showing “accessory state”. This shows a character if a
particular accessory is enabled, like the spindle or flood coolant.
These can be directly altered by the toggle overrides, so when they
execute, a GUI will be able to observe the state altering as feedback.

- Altered the real-time feed rate to show real-time spindle speed as
well. It was an over-sight on my part. It’s needed because it’s hard to
know what the current spindle speed is when overrides are altering it.
Especially during something like a laser cutting job when its important
to know how spindle speed overrides are effecting things.

- Real-time spindle speed is not shown if VARIABLE_SPINDLE is disabled.
The old real-time feed rate data field will show instead.

- Compile-time option data is now included in another message
immediately following the build info version string, starting with
`[OPT:`. A character code follows the data type name with each
indicating a particular option enabled or disabled. This will help
immensely with debugging Grbl as well as help GUIs know exactly how
Grbl was compiled.

- These interface changes are detailed in the updated documentation.

- Reduced the default planner buffer size from 17 to 16. Needed to free
up some memory…

- For increasing the serial TX buffer size from 90 to 104 bytes. The
addition of real-time spindle speeds and accessory enable data required
a bigger buffer. This is to ensure Grbl is performing at optimal levels.

- Refactored parts of the spindle and coolant control code to make it
more consistent to each other and how it was called. It was a little
messy. The changes made it easier to track what each function call was
doing based on what was calling it.

- Created a couple of new get_state functions for the spindle and
coolant. These are called by the accessory state report to look
directly at the pin state, rather than track how it was set. This
guarantees that the state is reported correctly.

- Updated the g-code parser, parking motion, sleep mode, and spindle
stop calls to refactored spindle and coolant code.

- Added a compile-time option to enable homing individual axes, rather
than having only the main homing cycle. The actual use case for this is
pretty rare. It’s not recommended you enable this, unless you have a
specific application for it. Otherwise, just alter the homing cycle
itself.

- Refactored the printFloat() function to not show a decimal point if
there are no trailing values after it. For example, `1.` now shows `1`.

- Fixed an issue regarding spindle speed overrides no being applied to
blocks without motions.

- Removed the toggle_ovr_mask system variable and replaced with
spindle_stop_ovr system variable. Coolant toggles don’t need to be
tracked.

- Updated README
2016-10-17 23:48:25 -06:00
chamnit
a0e96eb11a Added settings documentation. Very minor bug fix to step direction handling.
- Added v1.1 settings documentation to the markdown folder.

- Fixed a very minor bug in the step direction handling upon wakeup.
The direction mask would temporarily go back to default mask for about
a millisecond when moving in the same non-default direction. It did not
effect Grbl behavior before, but fixed for consistency.
2016-10-12 19:18:05 -06:00
Sonny Jeon
6ab3cfbe7d Spindle speed bug fix.
- Spindle speed updating wasn’t working in the g-code parser due to
some borked up logic on my part. Fixed it and should be operating as
intended for both normal and laser spindle modes.

- Elaborated a little more on the new sleep mode in the documentation.
2016-10-12 09:14:23 -06:00
Sonny Jeon
d1037268c8 v1.1c: New sleep mode. Laser mode and other bug fixes.
- New $SLP sleep mode that will disable spindle, coolant, and stepper
enable pins. Allows users to disable their steppers without having to
alter their settings. A reset is required to exit and re-initializes in
alarm state.

- Laser mode wasn’t updating the spindle PWM correctly (effected
spindle speed overrides) and not checking for modal states either.
Fixed both issues.

- While in laser mode, parking motions are ignored, since the power off
delay with the retract motion would burn the material. It will just
turn off and not move. A restore immediately powers up and resumes. No
delays.

- Changing rpm max and min settings did not update the spindle PWM
calculations. Now fixed.

- Increased default planner buffer from 16 to 17 block. It seems to be
stable, but need to monitor this carefully.

- Removed software debounce routine for limit pins. Obsolete.

- Fixed a couple parking motion bugs. One related to restoring
incorrectly and the other the parking rate wasn’t compatible with the
planner structs.

- Fixed a bug caused by refactoring the critical alarms in a recent
push. Soft limits weren’t invoking a critical alarm.

- Updated the documentation with the new sleep feature and added some
more details to the change summary.
2016-10-11 17:07:44 -06:00
Sonny Jeon
e2e2bb5242 New jog cancel real-time command. Parser typo fix from last push.
- Added a new jog cancel real-time command. Rather than depending on a
feed hold to cancel a jogging motion, this realtime command can be used
instead. The main advantage is if a feed hold is used, you can
accidentally hold the machine right when Grbl returns to IDLE after
completing a jog. And the GUI doesn’t have to worry about tracking this
either.

- Fixed a typo in the g-code parser edits from the last push. Was
causing the G10 set coordinate system command to not work correctly.

- Updated the documentation with the jog cancel command.
2016-09-28 21:17:02 -06:00
Sonny Jeon
bf5fc48074 Refactored g-code parser. Saved 60bytes flash and some ram. Edited Readme.
- Freed up another 60 bytes of flash and 12-24 bytes of stack RAM by
using the pre-allocated IJK arc offset vector that is guaranteed to be
not in use. Only G10 and G28/30 require fetching from EEPROM and
retaining extra data. Both commands use axis words, which rules out
G2/3 arcs using IJK offsets existing in same block. Not ideal, but
every byte helps.

- Edited README.
2016-09-27 23:05:43 -06:00
Sonny Jeon
d21e06a201 v1.1b: Tweaked Bf reports, jogging doc, saved another 160 bytes, minor bug fixes
- Increment to v1.1b due to status report tweak.

- Tweaked the buffer state status reports to show bytes and blocks
available, rather than in use. This does not require knowing the buffer
sizes beforehand. It’s implicit.

- Also, since buffer states are not used by most devs (after
inquiries), it is no longer enabled by default and a status mask option
was added for this.

- Fixed some typos and updated for the report tweak in the
documentation.

- Wrote a joystick implementation concept in the jogging markdown
document. Outlines how to get a low-latency feel to a joystick (and
other input devices).

- Removed XON/XOFF support. It’s not used by anyone because of its
inherent problems. Remains in older versions for reference.

- Added a compile option on how to handle the probe position during a
check mode.

- Fixed a jogging bug. If G93 is the modal state before a jogging
motion, the feed rate did not get calculated correctly. Fixed the issue.

- Refactored some code to save another 160+ bytes. Included an improved
float vector comparison macro and reducing a few large and repetitive
function calls.

- Fixed a probing bug (existing in v0.9 too) where the target positions
were not set correct and error handling was improper.
2016-09-26 22:33:19 -06:00
Sonny Jeon
b04faaf0d3 Addressed much larger flash size with avr-gcc v4.9.2. Refactored reports to save 160KB.
- The newest Arduino IDE 1.6.12 has recently updated to avr-gcc v4.9.2.
Unfortunately, it produces a compiled size almost 0.7KB to 1KB larger
than prior versions! This can easily cause the base build to exceed the
Arduino Duemilanove/Nano flash limit of 30.5KB. The Arduino Uno seems
to be ok still with its 31.5KB flash limit.

- Makefile `-flto` compile flag added to cut down on the horrible flash
size when using the new avr-gcc. (Edit Makefile and remove comment on
COMPILE definition). This brings it in-line with what the IDE produces.

- Functionalized repetitive tasks in report.c to try to reduce overall
flash size. Successfully cut down about 160bytes.

- Removed printFloat_SettingValue() and printFloat_RPMValue()
functions. These aren’t required and can be replaced with a direct call
to printFloat() because they don’t require a unit conversion check.
2016-09-25 00:05:25 -06:00
Sonny Jeon
c0f61e4aac Serial RX count bug fix. Settings codes CSV. More documentation.
- Reverted back the serial RX count function to how it was. The
variable type was unsigned and cause an integer underflow whenever the
calculation produced a negative number. The old way was the correct way.

- Lots of minor edits to the code CSVs and markdown documents.

- Expanded on explaining feedback messages and startup line execution
feedback.

- Created a new settings codes CSV to help GUIs import the values and
meanings.
2016-09-24 14:41:41 -06:00
Sonny Jeon
e51e691eeb Increment to v1.1a, minor compile bug fix, tweaked communication protocol, more docs.
- Incremented to v1.1a, rather than keep 1.0e. This is because there
are existing v1.0 installations. Don’t want to confuse people further.

- Certain version of the Arduino IDE did not like the `inline` in the
function header. Removed from spindle_control files to fix the problem.

- Tweaked the communication protocol slightly. Added message type
indicators for all `[]`bracketed feedback messages. It’s been
problematic for GUI dev to try to determine the context of a message
and how it should be handled. These indictors should help tremendously
to remove context all together.

- Also altered how `$N` startup lines are presented when executed. They
now start with an open chevron ‘>’ followed by the line and an ‘:ok’ to
indicate it executed. The ‘ok’ is on the same line intentionally so it
doesn’t mess up a streaming protocol counter.

- Managed to save a 100+KB from refactoring parts of report.c. (Thanks
Vasilis!) Freed up room to alter the protocol a little.

- Wrote a markdown document on interface messaging to make it clear how
it’s intended to work. See interface.md in /doc/markdown

- Started to pull in some Wiki pages from the old grbl site and
beginning to update them for v1.1.

- Created new commit log for v1.1.
2016-09-22 23:15:55 -06:00
chamnit
12f48a008a Grbl v1.0e huge beta release. Overrides and new reporting.
- Feature: Realtime feed, rapid, and spindle speed overrides. These
alter the running machine state within tens of milliseconds!
    - Feed override: 100%, +/-10%, +/-1% commands with values 1-200% of
programmed feed
    - Rapid override: 100%, 50%, 25% rapid rate commands
    - Spindle speed override: 100%, +/-10%, +/-1% commands with values
50-200% of programmed speed
    - Override values have configurable limits and increments in
config.h.
- Feature: Realtime toggle overrides for spindle stop, flood coolant,
and optionally mist coolant
    - Spindle stop: Enables and disables spindle during a feed hold.
Automatically restores last spindles state.
    - Flood and mist coolant: Immediately toggles coolant state until
next toggle or g-code coolant command.
- Feature: Jogging mode! Incremental and absolute modes supported.
    - Grbl accepts jogging-specific commands like $J=X100F50. An axis
word and feed rate are required. G20/21 and G90/G91 commands are
accepted.
    - Jog motions can be canceled at any time by a feed hold `!`
command. The buffer is automatically flushed. (No resetting required).
    - Jog motions do not alter the g-code parser state so GUIs don’t
have to track what they changed and correct it.
- Feature: Laser mode setting. Allows Grbl to execute continuous
motions with spindle speed and state changes.
- Feature: Significantly improved status reports. Overhauled to cram in
more meaningful data and still make it smaller on average.
    - All available data is now sent by default, but does not appear if
it doesn’t change or is not active.
    - Machine position(MPos) or work position(WPos) is reported but not
both at the same time. Instead, the work coordinate offsets (WCO)are
sent intermittently whenever it changes or refreshes after 10-30 status
reports. Position vectors are easily computed by WPos  = MPos - WCO.
    - All data has changed in some way. Details of changes are in the
markdown documents and wiki.
- Feature: 16 new realtime commands to control overrides. All in
extended-ASCII character space.
    - While they are not easily typeable and requires a GUI, they can’t
be accidentally triggered by some latent character in the g-code
program and have tons of room for expansion.
- Feature: New substates for HOLD and SAFETY DOOR. A `:x` is appended
to the state, where `x` is an integer and indicates a substate.
    - For example, each integer of a door state describes in what phase
the machine is in during parking. Substates are detailed in the
documentation.
- Feature: With the alarm codes, homing and probe alarms have been
expanded with more codes to provide more exact feedback on what caused
the alarm.
- Feature: New hard limit check upon power-up or reset. If detected, a
feedback message to check the limit switches sent immediately after the
welcome message.
    - May be disabled in config.h.

- OEM feature: Enable/disable `$RST=` individual commands based on
desired behavior in config.h.
- OEM feature: Configurable EEPROM wipe to prevent certain data from
being deleted during firmware upgrade to a new settings version or
`RST=*` command.
- OEM feature: Enable/disable the `$I=` build info write string with
external EEPROM write example sketch.
    - This prevents a user from altering the build info string in
EEPROM. This requires the vendor to write the string to EEPROM via
external means. An Arduino example sketch is provided to accomplish
this. This would be useful for contain product data that is
retrievable.

- Tweak: All feedback has been drastically trimmed to free up flash
space for the v1.0 release.
    - The `$` help message is just one string, listing available
commands.
    - The `$$` settings printout no longer includes descriptions. Only
the setting values. (Sorry it’s this or remove overrides!)
    - Grbl `error:` and `ALARM:` responses now only contain codes. No
descriptions. All codes are explained in documentation.
    - Grbl’s old feedback style may be restored via a config.h, but
keep in mind that it will likely not fit into the Arduino’s flash space.
- Tweak: Grbl now forces a buffer sync or stop motion whenever a g-code
command needs to update and write a value to EEPROM or changes the work
coordinate offset.
    - This addresses two old issues in all prior Grbl versions. First,
an EEPROM write requires interrupts to be disabled, including stepper
and serial comm. Steps can be lost and data can be corrupted. Second,
the work position may not be correlated to the actual machine position,
since machine position is derived from the actual current execution
state, while work position is based on the g-code parser offset state.
They are usually not in sync and the parser state is several motions
behind. This forced sync ensures work and machine positions are always
correct.
    - This behavior can be disabled through a config.h option, but it’s
not recommended to do so.
- Tweak: To make status reports standardized, users can no longer
change what is reported via status report mask, except for only
toggling machine or work positions.
    - All other data fields are included in the report and can only be
disabled through the config.h file. It’s not recommended to alter this,
because GUIs will be expecting this data to be present and may not be
compatible.
- Tweak: Homing cycle and parking motion no longer report a negative
line number in a status report. These will now not report a line number
at all.
- Tweak: New `[Restoring spindle]` message when restoring from a
spindle stop override. Provides feedback what Grbl is doing while the
spindle is powering up and a 4.0 second delay is enforced.
- Tweak: Override values are reset to 100% upon M2/30. This behavior
can be disabled in config.h
- Tweak: The planner buffer size has been reduced from 18 to 16 to free
up RAM for tracking and controlling overrides.
- Tweak: TX buffer size has been increased from 64 to 90 bytes to
improve status reporting and overall performance.
- Tweak: Removed the MOTION CANCEL state. It was redundant and didn’t
affect Grbl’s overall operation by doing so.
- Tweak: Grbl’s serial buffer increased by +1 internally, such that 128
bytes means 128, not 127 due to the ring buffer implementation. Long
overdue.
- Tweak: Altered sys.alarm variable to be set by alarm codes, rather
than bit flags. Simplified how it worked overall.
- Tweak: Planner buffer and serial RX buffer usage has been combined in
the status reports.
- Tweak: Pin state reporting has been refactored to report only the
pins “triggered” and nothing when not “triggered”.
- Tweak: Current machine rate or speed is now included in every report.
- Tweak: The work coordinate offset (WCO) and override states only need
to be refreshed intermittently or reported when they change. The
refresh rates may be altered for each in the config.h file with
different idle and busy rates to lessen Grbl’s load during a job.
- Tweak: For temporary compatibility to existing GUIs until they are
updated, an option to revert back to the old style status reports is
available in config.h, but not recommended for long term use.
- Tweak: Removed old limit pin state reporting option from config.h in
lieu of new status report that includes them.
- Tweak: Updated the defaults.h file to include laser mode, altered
status report mask, and fix an issue with a missing invert probe pin
default.

- Refactor: Changed how planner line data is generated and passed to
the planner and onto the step generator. By making it a struct
variable, this saved significant flash space.
- Refactor: Major re-factoring of the planner to incorporate override
values and allow for re-calculations fast enough to immediately take
effect during operation. No small feat.
- Refactor: Re-factored the step segment generator for re-computing new
override states.
- Refactor: Re-factored spindle_control.c to accommodate the spindle
speed overrides and laser mode.
- Refactor: Re-factored parts of the codebase for a new jogging mode.
Still under development though and slated to be part of the official
v1.0 release. Hang tight.
- Refactor: Created functions for computing a unit vector and value
limiting based on axis maximums to free up more flash.
- Refactor: The spindle PWM is now set directly inside of the stepper
ISR as it loads new step segments.
- Refactor: Moved machine travel checks out of soft limits function
into its own since jogging uses this too.
- Refactor: Removed coolant_stop() and combined with
coolant_set_state().
- Refactor: The serial RX ISR forks off extended ASCII values to
quickly assess the new override realtime commands.
- Refactor: Altered some names of the step control flags.
- Refactor: Improved efficiency of the serial RX get buffer count
function.
- Refactor: Saved significant flash by removing and combining print
functions. Namely the uint8 base10 and base2 functions.
- Refactor: Moved the probe state check in the main stepper ISR to
improve its efficiency.
- Refactor: Single character printPgmStrings() went converted to direct
serial_write() commands to save significant flash space.

- Documentation: Detailed Markdown documents on error codes, alarm
codes, messages, new real-time commands, new status reports, and how
jogging works. More to come later and will be posted on the Wiki as
well.
- Documentation: CSV files for quick importing of Grbl error and alarm
codes.

- Bug Fix: Applied v0.9 master fixes to CoreXY homing.
- Bug Fix: The print float function would cause Grbl to crash if a
value was 1e6 or greater. Increased the buffer by 3 bytes to help
prevent this in the future.
- Bug Fix: Build info and startup string EEPROM restoring was not
writing the checksum value.
- Bug Fix: Corrected an issue with safety door restoring the proper
spindle and coolant state. It worked before, but breaks with laser mode
that can continually change spindle state per planner block.
- Bug Fix: Move system position and probe position arrays out of the
system_t struct. Ran into some compiling errors that were hard to track
down as to why. Moving them out fixed it.
2016-09-21 19:08:24 -06:00
Sonny Jeon
0746a5a1d7 Organizational updates. Mega2560 support moved.
- Mega2560 support has been moved to the Grbl-Mega
[project](http://github.com/gnea/grbl-Mega/) to clean up the code and
make future developments easier with increased flash and RAM. All new
developments between the 328p and Mega2560 will be synced when it makes
sense to.

- OEM single file compile configuration option. Before OEMs needed to
alter three files. Provided a way to just alter the config.h file to
contain everything for a particular Grbl build. See config.h for more
details.

- Removed defaults and cpu_map directories and reverted back to
defaults.h and cpu_map.h to contain all definitions. This should help
reduce some headaches and the previous implementation inadvertently
created. Also, it makes the single file config.h possible.

- Moved (and tweaked) the invert control pin mask define and placed
into config.h, rather than in the cpu_map.h file. Makes more sense
there.
2016-03-30 11:58:47 -06:00
Sonny Jeon
5bfc3a1945 No variable spindle and spindle speed fix.
- Soft limit errors were stuck in a feed hold without notifying the
user why it was in a hold. When resumed, the soft limit error would
kick in. Issue should be fixed to behave as intended to automatically
hold and issue a soft limit alarm once the machine has come to a stop.
2016-03-19 12:41:52 -06:00
Sonny Jeon
81adc202cd Soft limit error bug fix.
- Soft limit errors were stuck in a feed hold without notifying the
user why it was in a hold. When resumed, the soft limit error would
kick in. Issue should be fixed to behave as intended. To automatically
hold and issue a soft limit alarm once the machine has come to a stop.
2016-03-11 09:42:07 -07:00
Sonny Jeon
111d28dc9a Applied master branch bug fixes.
- Planner was under-estimating maximum speeds through straight
junctions in certain cases. The calculations have been updated to be
more accurate.

- Strange sizeof() bug in the most recent releases. Manifested as an
alarm upon a power up even when homing was disabled. Fixed by declaring
sizeof() with struct types, rather than variable names, even though
they were validated to give the same value.

- Spindle speed zero should disable the spindle. Now fixed.

- New configuration option for inverting certain limit pins. Handy for
mixed NO and NC switch machines. See config.h for details.
2016-03-04 13:39:29 -07:00
Sonny Jeon
5eee10845b Pin state reporting of all pins. Flash optimization.
- New pin state realtime reporting feature. Instead of `Lim:000` for
limit state reports, the new feature shows `Pin:000|0|0000`, or
something similar. The `|` delimited fields indicate xyz limits, probe,
and control pin states, where 0 is always not triggered, and 1 is
triggered. Invert masks ARE accounted for.
  Each field may be enabled or disabled via the `$10` status report
setting. The probe and control pin flags are bits 5 and 6, respectively.

- Remove the now deprecated `REPORT_CONTROL_PIN_STATE` option in
config.h

- The old limit pin reports `Lim:000` may be re-enabled by commenting
out `REPORT_ALL_PIN_STATES` in config.h.

- Incremented the version letter (v1.0c) to indicate the change in
reporting style.

- Replaced all bit_true_atomic and bit_false_atomic macros with
function calls. This saved a couple hundred bytes of flash.
2015-11-09 21:54:26 -07:00
Sonny Jeon
b9c3461932 Bug fixes.
- G38.x was not printing correctly in the $G g-code state reports. Now
fixed.

- When investigating the above issue, it was noticed that G38.x
wouldn’t show at all, but instead a G0 would be printed. This was
unlike the v0.9j master build. It turned out volatile variables do not
like to be defined inside a C struct. These are undefined on how to be
handled. Once pulled out, all weird issues went away.

- Also changed two ‘sizeof()’ statements in the mc_probe() and
probe_state_monitor() functions to be more robust later on.

- Updated the commit logs to individual files for each minor release.
Forgot to update the generating script to account for this.
2015-09-30 21:32:58 -06:00
Sonny Jeon
d226555810 Minor bug fixes.
- G38.x was not printing correctly in the $G g-code state reports. Now
fixed.

- Potential bug regarding volatile variables inside a struct. It has
never been a problem in v0.9, but ran into this during v1.0
development. Just to be safe, the fixes are applied here.

- Updated pre-built firmwares with these two bug fixes.
2015-09-30 20:53:35 -06:00
Sonny Jeon
dade712f0e Updated G28/G30 intermediate motion behavior.
- G28 and G30’s behavior has been updated from the old NIST g-code
standard to LinuxCNC’s. Previously when an intermediate motion was
programmed, the NIST standard would move all axes to the final G28/30
stored coordinates. LinuxCNC states it only moves the axes specified in
the command.

  For example, suppose G28’s stored position is (x,y,z) = (1,2,3) for
simplicity, and we want to do an automated z-axis tool retraction and
then park at the x,y location. `G28 G91 Z5` will first move the Z axis
5mm(or inches) up, then move Z to position 3 in machine coordinates.
Next, the command `G28 G91 X0 Y0` would skip the intermediate move
since distance is zero, but then move only the x and y axes to machine
coordinates 1 and 2, respectively. The z-axis wouldn’t move in this
case, since it wasn’t specified.

This change is intended to make Grbl more LinuxCNC compatible while
making commands, like the shown tool retraction, much easier to
implement.
2015-09-24 11:35:27 -06:00
Sonny Jeon
965e337405 Parking motion bug fix.
- Parking motion would intermittently complete the queued tool path
upon resuming in certain scenarios. Now fixed.
2015-09-05 13:34:40 -06:00
Sonny Jeon
9575199183 Optional line number reporting bug fix.
- Fixed a bug where it would not compile when USE_LINE_NUMBERS was
enabled.
2015-08-29 16:28:29 -06:00
Sonny Jeon
b3a53a4683 v1.0 Beta Release.
- Tons of new stuff in this release, which is fairly stable and well
tested. However, much more is coming soon!

- Real-time parking motion with safety door. When this compile option
is enabled, an opened safety door will cause Grbl to automatically feed
hold, retract, de-energize the spindle/coolant, and parks near Z max.
After the door is closed and resume is commanded, this reverses and the
program continues as if nothing happened. This is also highly
configurable. See config.h for details.

- New spindle max and min rpm ‘$’ settings! This has been requested
often. Grbl will output 5V when commanded to turn on the spindle at its
max rpm, and 0.02V with min rpm. The voltage and the rpm range are
linear to each other. This should help users tweak their settings to
get close to true rpm’s.

- If the new max rpm ‘$’ setting is set = 0 or less than min rpm, the
spindle speed PWM pin will act like a regular on/off spindle enable
pin. On pin D11.

- BEWARE: Your old EEPROM settings will be wiped! The new spindle rpm
settings require a new settings version, so Grbl will automatically
wipe and restore the EEPROM with the new defaults.

- Control pin can now be inverted individually with a
CONTROL_INVERT_MASK in the cpu_map header file. Not typical for users
to need this, but handy to have.

- Fixed bug when Grbl receive too many characters in a line and
overflows. Previously it would respond with an error per overflow
character and another acknowledge upon an EOL character. This broke the
streaming protocol. Now fixed to only respond with an error after an
EOL character.

- Fixed a bug with the safety door during an ALARM mode. You now can’t
home or unlock the axes until the safety door has been closed. This is
for safety reasons (obviously.)

- Tweaked some the Mega2560 cpu_map settings . Increased segment buffer
size and fixed the spindle PWM settings to output at a higher PWM
frequency.

- Generalized the delay function used by G4 delay for use by parking
motion. Allows non-blocking status reports and real-time control during
re-energizing of the spindle and coolant.

- Added spindle rpm max and min defaults to default.h files.

- Added a new print float for rpm values.
2015-08-27 21:37:19 -06:00
Sonny Jeon
3a68c22fab Individual control pin invert compile-option.
- Control pins may be individually inverted through a
CONTROL_INVERT_MASK macro. This mask is define in the cpu_map.h file.
2015-08-14 14:13:52 -06:00
Sonny Jeon
0427fd5b9f Version bump to v0.9j
- Version bump requested by OEMs to easily determine whether the
firmware supports the new EEPROM reset feature. Other than that, no
significant changes.
2015-07-17 08:19:57 -06:00
Sonny Jeon
cc38ae2471 Restore parameters minor bug fix.
- `$RST=#` was not wiping the G30 positions from EEPROM. Minor but now
fixed.
2015-06-25 15:05:47 -06:00
Sonny Jeon
81505e6a81 New EEPROM restore functions.
- Tweaked the previous EEPROM restore implementation and added new
functionality.

- `$RST=$` restores the `$$` grbl settings back to firmware defaults,
which are set when compiled.

- `$RST=#` restores the `$#` parameters in EEPROM. At times it’s useful
to clear these and start over, rather than manually writing each entry.

-`$RST=*` wipe all of the data in EEPROM that Grbl uses and restores
them to defaults. This includes `$$` settings, `$#` parameters, `$N`
startup lines, and `$i` build info string.

NOTE: This doesn’t write zeros throughout the EEPROM. It only writes
where Grbl looks for data. For a complete wipe, please use the Arduino
IDE’s EEPROM clear example.

- Refactored the restore and wipe functions in settings.c to
accommodate the new commands.
2015-06-20 10:27:24 -06:00
Sonny Jeon
185de02836 Added restore settings defaults command.
- New restore setting defaults command. Only wipes ‘$$’ setting in
EEPROM and reloads them based on the defaults used when Grbl was
compiled. Used with a `$RST` command

NOTE: `$RST` is intentionally not listed in the Grbl ‘$’ help message.
2015-06-18 09:23:17 -06:00
Sonny Jeon
e14cff3ddc Added G61 exact path support.
- G61 exact path is the Grbl default path control mode, so it’s now
added as a supported g-code.
2015-05-29 21:32:45 -06:00
Sonny Jeon
2e8ed41b11 Another git case-sensitive folder fix.
- I’m now officially annoyed.
2015-05-27 08:32:24 -06:00
Sonny Jeon
d0919142c5 Added X-Carve defaults.
- Added X-Carve 500mm and 1000mm default files.

- Tweaked all default files. Removed obsolete AUTO_START and updated
some JUNCTION_DEVIATION defaults after testing showed these needed to
be reduced slightly.
2015-05-27 08:19:22 -06:00
Michel Pollet
558e1a2dfc Rename Grbl to grbl
Otherwise compilation fails on linux, or other case sensitive systems

Signed-off-by: Michel Pollet <buserror@gmail.com>
2015-05-27 14:07:53 +01:00
Sonny Jeon
8a84f8987d Updated README 2015-05-26 10:49:37 -06:00
Sonny Jeon
0eb8bca3d9 CoreXY planner bug fix.
- CoreXY motions were moving to the negative value of the intended
target. Now fixed.
2015-05-23 16:40:20 -06:00
Sonny Jeon
993c83d1c8 Moved cpu_map.
- Moved cpu_map files to a cpu_map directory, like the defaults file
organization.
2015-05-23 12:43:52 -06:00
Sonny Jeon
f85c481ded Homing and limit updates. Minor bug fixes.
- Updated new homing cycle to error out when a pull-off motion detects
the limit is still active.

- Created a limits_get_state() function to centralize it. It reports
state as a bit-wise booleans according to axis numbering.

- Updated the print uint8 functions. Generalized it to allow both base2
and base10 printouts, while allowing base2 prints with N_AXIS digits
for limit state status reports. Doing this saved about 100bytes of
flash as well.

- Applied CoreXY status reporting bug fix by @phd0. Thanks!
2015-05-23 11:57:30 -06:00
ashelly
b58e8455c9 Moving defaults to individual files in subdirectory 2015-05-22 17:32:00 -04:00
Sonny Jeon
2beaeeb42b Merge pull request #700 from ashelly/header-split
Header split
2015-05-22 09:19:16 -06:00
ashelly
6558a71fb1 Fixing up comment blocks in headers 2015-05-22 10:48:25 -04:00
ashelly
25cdeb830b Splitting Cpu map into separate files.
Makes comparison, addition of new ones easier
2015-05-22 10:24:48 -04:00
Sonny Jeon
664854b9df Critical M0/2/30 fix. Homing updates.
- Critical fix for M0 program pause. Due to its recent change, it would
cause Grbl to suspend but wouldn’t notify the user of why Grbl was not
doing anything. The state would show IDLE and a cycle start would
resume it. Grbl now enters a HOLD state to better indicate the state
change.

- Critical fix for M2 and M30 program end. As with M0, the state
previously would show IDLE while suspended. Grbl now does not suspend
upon program end and leaves job control to the GUI. Grbl simply reports
a `[Pgm End]` as a feedback message and resets certain g-code modes.

- M2/30 g-code reseting fix. Previously Grbl would soft-reset after an
M2/30, but this was not complaint to the (linuxcnc) g-code standard. It
simply resets [G1,G17,G90,G94,G40,G54,M5,M9,M48] and keeps all other
modes the same.

- M0/M2/M30 check-mode fix. It now does not suspend the machine during
check-mode.

- Minor bug fix related to commands similar to G90.1, but not G90.1,
not reporting an unsupported command.

- Homing cycle refactoring. To help reduce the chance of users
misunderstanding their limit switch wiring, Grbl only moves a short
distance for the locate cycles only. In addition, the homing cycle
pulls-off the limit switch by the pull-off distance to re-engage and
locate home. This should improve its accuracy.

- HOMING_FORCE_ORIGIN now sets the origin to the pull-off location,
rather than where the limit switch was triggered.

- Updated default junction deviation to 0.01mm. Recent tests showed
that this improves Grbl’s cornering behavior a bit.

- Added the ShapeOko3 defaults.

- Added new feedback message `[Pgm End]` for M2/30 notification.

- Limit pin reporting is now a $10 status report option. Requested by
OEMs to help simplify support troubleshooting.
2015-05-17 13:25:36 -06:00
Sonny Jeon
f5e7436a02 Fix for limit pin reporting compile-option
- The limit pin reporting wasn’t working correctly due to calling the
wrong similarly-named function. Verified to be working now.
2015-03-29 20:33:51 -06:00
Sonny Jeon
4c20a2173f Commit history, logo license, full-arc fix.
- Commit history added to repo, as an easier way for people to see view
the changes over time.

- Grbl logo copyright license added. All rights reserved with regards
to the Grbl logo.

- G2/3 full circles would sometime not execute. The problem was due to
numerical round-off of a trig calculation. Added a machine epsilon
define to help detect and correct for this problem. Tested and should
not effect general operation of arcs.
2015-03-29 11:35:16 -06:00
Sungeun Jeon
234195e721 Compile-option for inverting spindle enable.
- Installed a compile-option for inverting the spindle enable pin for
certain electronics boards users have reported needing this.
2015-03-27 19:59:34 -06:00
Sungeun Jeon
ed29d8a122 New compile options and inverse time bug fix.
- Apparently inverse time motion were not working for quite some time.
Goes to show how many people actually use it. The calculation was bad
and is now fixed in this update. It should now work correctly.

- `;` comment type is now supported. This is standard on LinuxCNC and
common on 3d printers. It was previously not supported due to not
existing in the NIST standard, which is out-dated.

- New compile-option to ECHO the line received. This should help users
experiencing very weird problems and help diagnose if there is
something amiss in the communication to Grbl.

- New compile-option to use the spindle direction pin D13 as a spindle
enable pin with PWM spindle speed on D11. This feature has been
requested often from the laser cutter community. Since spindle
direction isn’t really of much use, it seemed like good good trade.
Note that M4 spindle enable counter-clock-wise support is removed for
obvious reasons, while M3 and M5 still work.
2015-03-27 18:13:21 -06:00
Sungeun Jeon
3d06897e47 Updated README.
- Also altered the G38.X reporting to save some bytes.
2015-03-15 21:57:21 -06:00
Sungeun Jeon
24ce518fda Cleaned-up limit pin reporting and comments.
- Cleaned up the limit pin state reporting option to display only the
state per axis, rather than the whole port. It’s organized by an XYZ
order, 0(low)-1(high), and generally looks like `Lim:001`.

- Separated the control pin state reporting from limit state reporting
as a new compile option. This stayed the same in terms of showing the
entire port in binary, since it’s not anticipated that this will be
used much, if at all.

- Updated some of the gcode source comments regarding supported g-codes.
2015-03-14 09:27:48 -06:00
Sonny Jeon
e832595e6d Another homing cycle fix.
- The homing cycle should be working again. Reverted it back to how it
was about a month ago before I started to fiddle with it. Turns out
that my past self knew what he was doing.
2015-03-07 13:32:59 -07:00
Sonny Jeon
76730176da Arduino IDE compatibility and minor homing fixes
- Added an include in the right spot, if a user tries to compile and
upload Grbl through the Arduino IDE with the old way.

- Fixed a minor bug with homing max travel calculations. It was causing
simultaneous axes homing to move slow than it did before.
2015-03-04 06:50:26 -07:00
Sonny Jeon
85b0c7a8b4 G91.1 support. Fixed a config.h option.
- G91.1 support added. This g-code sets the arc IJK distance mode to
incremental, which is the default already. This simply  helps reduce
parsing errors with certain CAM programs that output this command.

- Max step rate checks weren’t being compiled in if the option was
enabled. Fixed now.

- Alarm codes were not displaying correctly when GUI reporting mode was
enabled. Due to unsigned int problem. Changed codes to positive values
since they aren’t shared with other codes.
2015-02-25 08:29:56 -07:00
Sonny Jeon
d4ae8f94af Fixed config.h to Grbl release defaults.
- REPORT_GUI_MODE was accidentally enabled, when it shouldn’t have.
2015-02-23 18:50:32 -07:00
Sonny Jeon
c7db1c4546 New configuration options.
- New configuration option at compile-time:
 - Force alarm upon power-up or hard reset. When homing is enabled,
this is already the default behavior. This simply forces this all of
the time.
 - GUI reporting mode. Removes most human-readable strings that GUIs
don’t need. This saves nearly 2KB in flash space that can be used for
other features.
 - Hard limit force state check: In the hard limit pin change ISR, Grbl
by default sets the hard limit alarm upon any pin change to guarantee
the alarm is set. If this option is set, it’ll check the state within
the ISR, but can’t guarantee the pin will be read correctly if the
switch is bouncing. This option makes hard limit behavior a little less
annoying if you have a good buffered switch circuit that removes
bouncing and electronic noise.

- Software debounce bug fix. It was reading the pin incorrectly for the
setting.

- Re-factored some of the ‘$’ settings code.
2015-02-23 18:45:26 -07:00
Sonny Jeon
d034dc2181 Improved homing limit search handling.
- Instead of a single overall max travel for a search distance for the
homing limit switches. The homing cycle now applies the max travel of
each axis to the search target. Generally makes more sense this way and
saved more than a 100bytes of flash too.
2015-02-15 19:23:16 -07:00
Sonny Jeon
8c9fc7943e Homing alarm upon no switch. Licensing update.
- Homing cycle failure reports alarm feedback when the homing cycle is
exited via a reset, interrupted by a safety door switch, or does not
find the limit switch.

- Homing cycle bug fix when not finding the limit switch. It would just
idle before, but now will exit with an alarm.

- Licensing update. Corrected licensing according to lawyer
recommendations. Removed references to other Grbl versions.
2015-02-15 17:36:08 -07:00
Sonny Jeon
565519c144 Doc re-org. New Grbl Logos! 2015-02-13 18:39:37 -07:00
Sonny Jeon
025caffb2b Merge pull request #591 from EliteEng/edge
Safety Door Update for Mega2560
2015-02-13 17:16:25 -07:00
Sonny Jeon
a10b0ab43b Merge pull request #592 from poelstra/fix_softlimit
Fix EXEC_ALARM_* flags: soft limit would lead to hard limit error.
2015-02-13 17:15:37 -07:00
Martin Poelstra
56c4bfc7b9 Fix function signature of print_uint32_base10(), necessary for compiling simulator. 2015-02-13 22:57:11 +01:00
Martin Poelstra
9f7f270991 Fix EXEC_ALARM_* flags: soft limit would lead to hard limit error. 2015-02-13 22:50:07 +01:00
Rob Brown
fe16b7db5c Safety Door Update for Mega2560 2015-02-13 16:17:07 +08:00
Sonny Jeon
4bdc20ffb9 Overhauled state machine. New safety door feature.
- Overhauled the state machine and cleaned up its overall operation.
This involved creating a new ‘suspend’ state for what all external
commands, except real-time commands, are ignored. All hold type states
enter this suspend state.

- Removed ‘auto cycle start’ setting from Grbl. This was not used by
users in its intended way and is somewhat redundant, as GUI manage the
cycle start by streaming. It also muddled up how Grbl should interpret
how and when to execute a g-code block. Removing it made everything
much much simpler.

- Fixed a program pause bug when used with other buffer_sync commands.

- New safety door feature for OEMs. Immediately forces a feed hold and
then de-energizes the machine. Resuming is blocked until the door is
closed. When it is, it re-energizes the system and then resumes on the
normal toolpath.

- Safety door input pin is optional and uses the feed hold pin on A1.
Enabled by config.h define.

- Spindle and coolant re-energizing upon a safety door resume has a
programmable delay time to allow for complete spin up to rpm and
turning on the coolant before resuming motion.

- Safety door-style feed holds can be used instead of regular feed hold
(doesn’t de-energize the machine) with a ‘@‘ character. If the safety
door input pin is not enabled, the system can be resumed at any time.
2015-02-11 21:19:00 -07:00
Sonny Jeon
b237ad566a File re-organization. New Makefile.
- Re-organized source code files into a ‘grbl’ directory to lessen one
step in compiling Grbl through the Arduino IDE.

- Added an ‘examples’ directory with an upload .INO sketch to further
simplify compiling and uploading Grbl via the Arduino IDE.

- Updated the Makefile with regard to the source code no longer being
in the root directory. All files generated by compiling is placed in a
separate ‘build’ directory to keep things tidy. The makefile should
operate in the same way as it did before.
2015-02-10 19:30:40 -07:00