Commit Graph

281 Commits

Author SHA1 Message Date
Sonny Jeon
5d8c3dcbd7 Added misc message to indicate how to exit ALARM mode. 2012-10-21 19:29:18 -06:00
Sonny Jeon
065ceceb34 New alarm method. Re(re)organized status messages.
- Installed a new 'alarm' method to centralize motion kills across
alarm or reset events. Right now, this is controlled by system abort
and hard limits. But, in the future, a g-code parser error may call
this too as a safety feature.

- Re(re)organized status messages to just print all errors, regardless
from where it was called. This centralizes them into one place.

- Misc messages method installed for any user feedback that is not a
confirmation or error. Mainly so that there is a place to perform
warnings and such.

- New stuff installed and still made the flash size smaller by saving
flash space from clearing out repeated '\r\n' pgmstrings.

- Fixed a bug where hard limits message would print everytime a system
abort was sent.
2012-10-21 19:18:24 -06:00
Sonny Jeon
909feb7f79 Re-organized status messages to be more coherent and centralized.
- Reorganized all of the status message feedback from both the g-code
parser and settings modules to be centralized into two message modules:
status feedback from executing a line and warnings for misc feedback.

- Pulled out the printPgmString() messages in settings.c and placed it
into the new module. (settings_dump() not moved).

- Some other minor edits. Renaming defines, comment updates, etc.
2012-10-21 16:55:59 -06:00
Sonny Jeon
39e11b696f Hard limits code minor updates.
- Fixed a bug that would not disable the steppers if a user issues a
system abort during a homing cycle.

- Updated the hard limit interrupt to be more correct and to issue a
shutdown for the right situations when the switch has been triggered.

- Added a status message to indicate to the user what happened and what
to do upon a hard limit trigger.
2012-10-18 21:29:07 -06:00
Sonny Jeon
df5bb70b25 Hard limits, homing direction, pull-off limits after homing, status reports in mm or inches, system alarm, and more.
- Thank you statement added for Alden Hart of Synthetos.

- Hard limits option added, which also works with homing by pulling off
the switches to help prevent unintended triggering. Hard limits use a
interrupt to sense a falling edge pin change and immediately go into
alarm mode, which stops everything and forces the user to issue a reset
(Ctrl-x) or reboot.

- Auto cycle start now a configuration option.

- Alarm mode: A new method to kill all Grbl processes in the event of
something catastrophic or potentially catastropic. Just works with hard
limits for now, but will be expanded to include g-code errors (most
likely) and other events.

- Updated status reports to be configurable in inches or mm mode. Much
more to do here, but this is the first step.

- New settings: auto cycle start, hard limit enable, homing direction
mask (which works the same as the stepper mask), homing pulloff
distance (or distance traveled from homed machine zero to prevent
accidental limit trip).

- Minor memory liberation and calculation speed ups.
2012-10-16 21:29:45 -06:00
Sonny Jeon
34f6d2eb4b Minor updates, improvements, and bug fixes.
- Allowed status_message function to be called by others. This is to
centralize all feedback into protocol.c.

- Fixed a bug where line number words 'N' were causing the parser to
error out.

- Allowed homing routine feed rates to move slower than the
MINIMUM_STEP_RATE parameter in config.h.

- Homing performs idle lock at the end of the routine.

- Stepper idle lock time will now not disable the steppers when the
value is set at 255. This is accomodate users who prefer to keep their
axes enabled at all times.

- Moved some defines around to where they need to be.
2012-10-13 13:11:43 -06:00
Sonny Jeon
00701ff24e Updated delay_us() function to accept long integers 2012-10-12 08:27:14 -06:00
Sonny Jeon
9b4e108905 (2x) speed increase in printFloat() function. Decimal places setting added.
- printFloat() function execution doubled in speed. This is a precursor
to status reporting, since GUIs may query real-time position rapidly.

- Decimal places added to settings (for now). This may disappear in
future pushes, but here for testing purposes.
2012-10-11 22:43:54 -06:00
Sonny Jeon
d8ca4176bf Homing stepper enable bit fix. 2012-10-11 00:06:52 -06:00
Sonny Jeon
32963289fe Homing direction pin bits fixed. Lite refactoring of settings. 2012-10-10 18:01:43 -06:00
Sonny Jeon
4c6f5bec48 Improved homing cycle. New settings: homing enable/rates, debounce and step idle lock time.
- Homing cycle will now cycle twice (spec more/less in config) to
improve repeatability and accuracy by decreasing overshoot.

- New Grbl settings added: Enable/disable homing cycles, homing seek
and feed rates, switch debounce delay, and stepper idle lock time.

- Please note that these settings may change upon the next push, since
there will be more added soon. Grbl *should* not re-write your old
settings, just re-write the new ones. So, make sure you keep these
written down somewhere in case they get lost from a code bug.

- Refactored settings migration to be a little smaller and managable
going forward.
2012-10-09 22:01:10 -06:00
Sonny Jeon
6506b7a338 Fixed an issue with leaving the limit switches during a homing cycle. 2012-10-08 17:39:53 -06:00
Sonny Jeon
4d8fd7f603 Updated version number to v0.8b to reflect changes. 2012-10-08 16:06:57 -06:00
Sonny Jeon
ff82489da7 Limit pin internal pull-resistors enabled. Re-wrote read_double() function. Correctly changed all 'double's to 'float's.
- Limit pin internal pull-resistors now enabled. Normal high operation.
This will be the standard going forward.

- Updated all of the 'double' variable types to 'float' to reflect what
happens when compiled for the Arduino. Also done for compatibility
reasons to @jgeisler0303 's Grbl simulator code.

- G-code parser will now ignore 'E' exponent values, since they are
reserved g-code characters for some machines. Thanks @csdexter!

- The read_double() function was re-written and optimized for use in
Grbl. The strtod() avr lib was removed.
2012-10-08 15:57:58 -06:00
Sonny Jeon
d30cb906f8 Updated limit/homing routine. Works, but needs more TLC.
- Added acceleration to the homing routine.

- Homing now accounts for different step rates when moving multiple
axes without exceeding acceleration limits.

- Homing now updates all internal positioning variables to machine zero
after completion.

- "Poor-man's" debounce delay added.

- Updated the delay_us() function to perform faster and more accurate
microsecond delays. Previously, the single increments would add
noticeable time drift for larger delays.

- Fix a bug in the stepper.c prescalar calculations that was changed in
the last commit.

- Other minor fixes.
2012-09-30 19:57:10 -06:00
Sonny Jeon
4224ab4999 Minor prescalar optimization. Changed up some defines. 2012-09-21 17:55:02 -06:00
Sonny Jeon
420c7c2584 Added coolant control (M7*, M8, M9). Mist control can be enabled via config.h.
- Added coolant control! Flood control (M8) functions on analog pin 0.
Mist control (M7) is compile-time optional and is on analog pin 1. (Use
only if you have multiple coolants on your system). Based on work by
@openpnp.

- Fixed some variable assignments in spindle control.
2012-09-21 11:14:13 -06:00
Sonny Jeon
7eb85de821 Merge pull request #120 from tmpvar/configurable-makefile
Add support for overriding DEVICE and PROGRAMMER
2012-09-21 08:32:37 -07:00
Elijah Insua
f5b1761406 Add support for overriding DEVICE and PROGRAMMER
By setting environment variables.

example: PROGRAMMER=-c arduino -P /dev/tty.usbmodemfa131 make flash
2012-09-21 00:41:31 -07:00
Sonny Jeon
4d3c720bcc M30 minor bug fix.
Order of operations was off. Now works as intended,
2012-09-19 20:50:24 -06:00
Sonny Jeon
1720484d76 No changes. Github commit bug. 2012-06-27 07:06:24 -06:00
Sonny Jeon
79e0fd594b Added step pulse delay after direction set (Compile-time option only). Updated read me.
Added a compile-time only experimental feature that creates a
user-specified time delay between a step pulse and a direction pin set
(in config.h). This is for users with hardware-specific issues
(opto-couplers) that need more than a few microseconds between events,
which can lead to slowly progressing step drift after many many
direction changes. We suggest to try the hack/fix posted in the Wiki
before using this, as this experimental feature may cause Grbl to take
a performance hit at high step rates and about complex curves.
2012-06-26 21:48:42 -06:00
Sonny Jeon
d3be216931 Minor fix related to spindle_stop() crashing abort in certain cases.
- Updated spindle_stop() to fix abort bug and to be more in line with
v0.8.
2012-03-10 12:34:09 -07:00
Sonny Jeon
86cdae0060 Minor updates.
- Updated makefile to be more universally compatible by not requiring
grep or ruby.

- Edited XON/XOFF flow control usage, noting that FTDI-based Arduinos
are known to work, but not Atmega8U2-based Arduino. Still officially
not supported, but added for advanced users.

- Minor edits.
2012-03-05 12:01:02 -07:00
Sonny Jeon
d6abf10d49 Minor include related compile fix. Added experimental XON/XOFF flow control. Not officially supported!
- A latency issue related to USB-to-serial converters on the Arduino
does not allow for XON/XOFF flow control to work correctly on standard
terminal programs. It seems that only specialized UI's or avoiding the
USB port all together solves this problem. However, XON/XOFF flow
control is added for advanced users only as a compile-time option. This
feature is officially *NOT* supported by grbl, but let us know of any
successes with it!
2012-02-25 09:06:42 -07:00
Sonny Jeon
e9b28279db Spindle DDR pins init minor fix. 2012-02-12 11:02:23 -07:00
Sonny Jeon
567fbf93ed G54 work coordinate support (w/ G10,G92.1). Re-factored g-code parser with error checking. Minor compiler compatibility changes.
- G54 work coordinate system support. Up to 6 work coordinate systems
(G54-G59) available as a compile-time option.

- G10 command added to set work coordinate offsets from machine
position.

- G92/G92.1 position offsets and cancellation support. Properly follows
NIST standard rules with other systems.

- G53 absolute override now works correctly with new coordinate systems.

- Revamped g-code parser with robust error checking. Providing user
feedback with bad commands. Follows NIST standards.

- Planner module slightly changed to only expected position movements
in terms of machine coordinates only. This was to simplify coordinate
system handling, which is done solely by the g-code parser.

- Upon grbl system abort, machine position and work positions are
retained, while G92 offsets are reset per NIST standards.

- Compiler compatibility update for _delay_us().

- Updated README.
2012-02-11 11:59:35 -07:00
Sonny Jeon
b51e902530 Program stop support (M0,M1*,M2,M30*), proper position retainment upon reset, misc minor updates.
- Program stop support (M0,M1*,M2,M30*). *Optional stop to be done.
*Pallet shuttle not supported.

- Work position is set equal to machine position upon reset, as
according to NIST RS274-NGC guidelines. G92 is disabled.

- Renamed mc_set_current_position() to mc_set_coordinate_offset().

- Fixed bug in plan_synchronize(). Would exit right before last step is
finished and caused issues with program stops. Now fixed.

- Spindle now stops upon a run-time abort command.

- Updated readme and misc upkeeping.
2012-01-28 20:41:08 -07:00
Sonny Jeon
0f0d5a6138 Streaming script argparse bugfix. 2012-01-27 19:51:16 -07:00
Sonny Jeon
cebee41f7e Update readme.textile 2012-01-17 18:05:46 -07:00
Sonny Jeon
0c0ee24820 Merge pull request #39 from chamnit/edge
Merging chamnit/grbl edge v0.8a to grbl/grbl edge
2012-01-17 16:36:18 -08:00
Sonny Jeon
d27dd13a54 Fix bug with premature step end. Refactored _delay_ms() and square() for better portability.
- Fixed a premature step end bug dating back to Simen's 0.7b edge
version is fixed, from which this code is forked from. Caused by Timer2
constantly overflowing calling the Step Reset Interrupt every 128usec.
Now Timer2 is always disabled after a step end and should free up some
cycles for the main program. Could be more than one way to fix this
problem. I'm open to suggestions.

- _delay_ms() refactored to accept only constants to comply with
current compilers. square() removed since not available with some
compilers.
2012-01-15 18:25:12 -07:00
Sonny Jeon
89a3b37e02 Extended position reporting with both home and work coordinates. Home position now retained after reset. Other minor changes/fixes.
- Grbl now tracks both home and work (G92) coordinate systems and does
live updates when G92 is called.
- Rudimentary home and work position status reporting. Works but still
under major construction.
- Updated the main streaming script. Has a disabled periodic timer for
querying status reports, disabled only because the Python timer doesn't
consistently restart after the script exits. Add here only for user
testing.
- Fixed a bug to prevent an endless serial_write loop during status
reports.
- Refactored the planner variables to make it more clear what they are
and make it easier for clear them.
2012-01-10 08:34:54 -07:00
Sonny Jeon
6f27e2cdb1 Corrected a minor streaming script character counting bug. 2012-01-09 21:41:02 -07:00
Sonny Jeon
f40078110e Updated line in streaming script. 2012-01-09 18:51:53 -07:00
Sonny Jeon
e8a6bfd179 Position reporting, refactored system variables, serial print fixes, updated streaming scripts.
- Added machine position reporting to status queries. This will be
further developed with part positioning/offsets and maintaining
location upon reset.

- System variables refactored into a global struct for better
readability.

- Removed old obsolete Ruby streaming scripts. These were no longer
compatible. Updated Python streaming scripts.

- Fixed printFloat() and other printing functions.

- Decreased planner buffer back to 18 blocks and increased TX serial
buffer to 64 bytes. Need the memory space for future developments.

- Begun adding run-time modes to grbl, where block delete toggle, mm/in
reporting modes, jog modes, etc can be set during runtime. Will be
fleshed out and placed into EEPROM when everything is added.
2012-01-06 10:10:41 -07:00
Sonny Jeon
03e2ca7cd5 Initial v0.8 ALPHA commit. Features multi-tasking run-time command execution (feed hold, cycle start, reset, status query). Extensive re-structuring of code for future features.
- ALPHA status. - Multitasking ability with run-time command executions
for real-time control and feedback. - Decelerating feed hold and resume
during operation. - System abort/reset, which immediately kills all
movement and re-initializes grbl. - Re-structured grbl to easily allow
for new features: Status reporting, jogging, backlash compensation. (To
be completed in the following releases.) - Resized TX/RX serial buffers
(32/128 bytes) - Increased planner buffer size to 20 blocks. - Updated
documentation.
2011-12-08 18:47:48 -07:00
Sonny Jeon
292fcca67f Re-ordered stepper idle function to first disable interrupt. 2011-11-19 10:08:41 -07:00
Sonny Jeon
b5cc033150 Corrected clearing of target and position variable for the go home routine. Thanks Jens! 2011-11-11 13:36:42 -07:00
Sonny Jeon
169c859b9c Delete a new work file shouldn't have been synced. 2011-10-11 21:00:06 -06:00
Sonny Jeon
9141ad2825 Third time's a charm! No more deceleration issues! Updated grbl version and settings. General cleanup.
- Fleshed out the original idea to completely remove the long slope at
the end of deceleration issue. This third time should absolutely
eliminate it.
- Changed the acceleration setting to kept as mm/min^2 internally,
since this was creating unneccessary additional computation in the
planner. Human readable value kept at mm/sec^2.
- Updated grbl version 0.7d and settings version to 4. NOTE: Please
check settings after update. These may have changed, but shouldn't.
- Before updating the new features (pause, e-stop, federate override,
etc), the edge branch will soon be merged with the master, barring any
immediate issues that people may have, and the edge branch will be the
testing ground for the new grbl version 0.8.
2011-10-11 20:51:04 -06:00
Sonny Jeon
c98ff4cc2e Forgot something! Comments on what the last change does. 2011-10-07 15:51:40 -06:00
Sonny Jeon
ca26bb9ccf Minor update to further eliminate the ole long slope deceleration issue. New update note!
- Added another way to further ensure the long slope deceleration issue
is eliminated. If the stepper rate change is too great near zero, the
stepper rate is adjusted at half increments to the end of travel,
creating a smooth transition. - If the new STEPPER_IDLE_LOCK_TIME is
set as zero, this delay is not compiled at compile-time. - NOTE: The
next update is likely going to be major, involving a full re-write of
the stepper.c program to integrate a simple way to apply pauses,
jogging, e-stop, and feedrate overrides. The interface should be
flexible enough to be easily modified for use with either hardware
switches or software commands. Coming soon.
2011-10-06 23:14:21 -06:00
Sonny Jeon
59a84c4925 Added complete stop delay at the end of all motion. Moved grbl preprocessor script into a new repository.
Added a very short (25 ms) user-definable delay before the steppers are
disabled at the motors are disabled and grbl goes idle. This ensures
any residual inertia at the end of the last motion does not cause the
axes to drift and grbl to lose its position when manually entering
g-code or when performing a tool change and starting the next
operation.
2011-09-29 16:25:48 -06:00
Sonny Jeon
05ed6c122d Updated some comments and fixed a bug in the new stepper logic.
- The stepper logic was not initiating the decelerations for certain
cases. Just re-arranged the logic to fix it.
2011-09-25 19:24:29 -06:00
Sonny Jeon
2be0d66872 Fixed long slope at deceleration issue. Moved things into config.h. New MINIMUM_PLANNER_SPEED parameter.
- The long standing issue of a long slope at deceleration is likely
fixed. The stepper program was not tracking and timing the end of
acceleration and start of deceleration exactly and now is fixed to
start and stop on time. Also, to ensure a better acceleration curve fit
used by the planner, the stepper program delays the start of the
accelerations by a half trapezoid tick to employ the midpoint rule. -
Settings version 3 migration (not fully tested, but should work) -
Added a MINIMUM_PLANNER_SPEED user-defined parameter to planner to let
a user change this if problems arise for some reason. - Moved all
user-definable #define parameters into config.h with clear comments on
what they do and recommendations of how to change them. - Minor
housekeeping.
2011-09-24 07:46:41 -06:00
Sonny J
6de805441f Fixed minor bugs in planner. Increased max dwell time. Long slope bug stop-gap solution note.
- Fixed the planner TODO regarding minimum nominal speeds. Re-arranged
calculations to be both more efficient and guaranteed to be greater
than zero. - Missed a parenthesis location on the rate_delta
calculation. Should fix a nearly in-perceptible issue with incorrect
acceleration ramping in diagonal directions. - Increased maximum dwell
time from 6.5sec to an 18hour max. A crazy amount more, but that's how
the math works out. - Converted the internal feedrate values to mm/min
only, as it was switching between mm/min to mm/sec and back to mm/min.
Also added a feedrate > 0 check in gcode.c. - Identified the long slope
at the end of rapid de/ac-celerations noted by stephanix. Problem with
the numerical integration truncation error between the exact solution
of estimate_acceleration_distance and how grbl actually performs the
acceleration ramps discretely. Increasing the
ACCELERATION_TICKS_PER_SECOND in config.h helps fix this problem.
Investigating further.
2011-09-18 05:36:55 -06:00
Sonny J
110faae986 More '%' modulo opertor removals and some housecleaning.
- Serial functions contained quite a few modulo operations that would
be executed with high frequency when streaming. AVR processors are very
slow when operating these. In one test on the Arduino forums, it showed
about a 15x slow down compared to a simple if-then statement. -
Clarified some variable names and types and comments.
2011-09-15 20:32:15 -06:00
Sonny J
4d03c4febc Further planner improvements and misc minor bug fixes. Memory savings and increased buffer size.
- Update grbl version and settings version to automatically reset
eeprom. FYI, this will reset your grbl settings. - Saved
3*BLOCK_BUFFER_SIZE doubles in static memory by removing obsolete
variables: speed_x, speed_y, and speed_z. - Increased buffer size
conservatively to 18 from 16. (Probably can do 20). - Removed expensive!
modulo operator from block indexing function. Reduces significant
computational overhead. - Re-organized some sqrt() calls to be more
efficient during time critical planning cases, rather than non-time
critical. - Minor bug fix in planner max junction velocity logic. -
Simplified arc logic and removed need to multiply for CW or CCW
direction.
2011-09-13 21:57:16 -06:00
Sonny J
ffcc3470a3 Optimized planner re-write. Significantly faster. Full arc support enabled by rotation matrix approach.
- Significant improvements in the planner. Removed or reordered
repetitive and expensive calculations by order of importance:
recalculating unchanged blocks, trig functions [sin(), cos(), tan()],
sqrt(), divides, and multiplications. Blocks long enough for nominal
speed to be guaranteed to be reached ignored by planner. Done by
introducing two uint8_t flags per block. Reduced computational overhead
by an order of magnitude.   - Arc motion generation completely
re-written and optimized. Now runs with acceleration planner. Removed
all but one trig function (atan2) from initialization. Streamlined
computations. Segment target locations generated by vector
transformation and small angle approximation. Arc path correction
implemented for accumulated error of approximation and single precision
calculation of Arduino. Bug fix in message passing.
2011-09-06 19:39:14 -06:00