Commit Graph

35 Commits

Author SHA1 Message Date
Sonny Jeon
76ab1b6a42 G38.2 probe feature rough draft installed. Working but needs testing.
- G38.2 straight probe now supported. Rough draft. May be tweaked more
as testing ramps up.

- G38.2 requires at least one axis word. Multiple axis words work too.
When commanded, the probe cycle will move at the last ‘F’ feed rate
specified in a straight line.

- During a probe cycle: If the probe pin goes low (normal high), Grbl
will record that immediate position and engage a feed hold. Meaning
that the CNC machine will move a little past the probe switch point, so
keep federates low to stop sooner. Once stopped, Grbl will issue a move
to go back to the recorded probe trigger point.

- During a probe cycle: If the probe switch does not engage by the time
the machine has traveled to its target coordinates, Grbl will issue an
ALARM and the user will be forced to reset Grbl. (Currently G38.3 probe
without error isn’t supported, but would be easy to implement later.)

- After a successful probe, Grbl will send a feedback message
containing the recorded probe coordinates in the machine coordinate
system. This is as the g-code standard on probe parameters specifies.

- The recorded probe parameters are retained in Grbl memory and can be
viewed with the ‘$#’ print parameters command. Upon a power-cycle, not
a soft-reset, Grbl will re-zero these values.

- Moved ‘$#’ command to require IDLE or ALARM mode, because it accesses
EEPROM to fetch the coordinate system offsets.

- Updated the Grbl version to v0.9d.

- The probe cycle is subject to change upon testing or user-feedback.
2014-02-28 22:03:26 -07:00
Robert Grzesek
0a46dfe0b9 Minimal probing cycle working. Supports both G38.2 for error and G38.3 when no errors are desired. 2014-02-25 12:19:52 -08:00
Sonny Jeon
1fd45791a5 Minor updates to line number feature.
- Changed line number integer types from unsigned to signed int32.
G-code mandates values cannot exceed 99999. Negative values can be used
to indicate certain modes.

- Homing cycle line number changed to -1, as an indicator.

- Fixed a reporting define for the spindle states that was broken by
the last merge.
2014-02-19 07:48:09 -07:00
Robert Grzesek
2307563d8a Merge commit 'cd71a90ce8a770e0030ed6c9bac805b89724e275' into dev
Conflicts:
	limits.c
	motion_control.c
	report.c
2014-02-18 18:23:39 -08:00
Sonny Jeon
50fbc6e297 Refactoring and lots of bug fixes. Updated homing cycle.
WARNING: There are still some bugs to be worked out. Please use caution
if you test this firmware.

- Feed holds work much better, but there are still some failure
conditions that need to be worked out. This is the being worked on
currently and a fix is planned to be pushed next.

- Homing cycle refactoring: Slight adjustment of the homing cycle to
allow for limit pins to be shared by different axes, as long as the
shared limit pins are not homed on the same cycle. Also, removed the
LOCATE_CYCLE portion of the homing cycle configuration. It was
redundant.

- Limit pin sharing: (See above). To clear up one or two limit pins for
other IO, limit pins can now be shared. For example, the Z-limit can be
shared with either X or Y limit pins, because it’s on a separate homing
cycle. Hard limit will still work exactly as before.

- Spindle pin output fixed. The pins weren’t getting initialized
correctly.

- Fixed a cycle issue where streaming was working almost like a single
block mode. This was caused by a problem with the spindle_run() and
coolant_run() commands and issuing an unintended planner buffer sync.

- Refactored the cycle_start, feed_hold, and other runtime routines
into the runtime command module, where they should be handled here
only. These were redundant.

- Moved some function calls around into more appropriate source code
modules.

- Fixed the reporting of spindle state.
2014-02-09 10:46:34 -07:00
Robert Grzesek
cd71a90ce8 Made line number reporting optional via config.h 2014-02-06 15:19:30 -08:00
Robert Grzesek
6fdb35a7da Initial line number reporting 2014-02-06 15:10:27 -08:00
Sonny Jeon
cc9afdc195 Lots of re-organization and cleaning-up. Some bug fixes.
- Added a new source and header file called system. These files contain
the system commands and variables, as well as all of the system headers
and standard libraries Grbl uses. Centralizing some of the code.

- Re-organized the include headers throughout the source code.

- ENABLE_M7 define was missing from config.h. Now there.

- SPINDLE_MAX_RPM and SPINDLE_MIN_RPM now defined in config.h. No
uncommenting to prevent user issues. Minimum spindle RPM now provides
the lower, near 0V, scale adjustment, i.e. some spindles can go really
slow so why use up our 256 voltage bins for them?

- Remove some persistent variables from coolant and spindle control.
They were redundant.

- Removed a VARIABLE_SPINDLE define in cpu_map.h that shouldn’t have
been there.

- Changed the DEFAULT_ARC_TOLERANCE to 0.002mm to improve arc tracing.
Before we had issues with performance, no longer.

- Fixed a bug with the hard limits and the software debounce feature
enabled. The invert limit pin setting wasn’t honored.

- Fixed a bug with the homing direction mask. Now is like it used to
be. At least for now.

- Re-organized main.c to serve as only as the reset/initialization
routine. Makes things a little bit clearer in terms of execution
procedures.

- Re-organized protocol.c as the overall master control unit for
execution procedures. Not quite there yet, but starting to make a
little more sense in how things are run.

- Removed updating of old settings records. So many new settings have
been added that it’s not worth adding the code to migrate old user
settings.

- Tweaked spindle_control.c a bit and made it more clear and consistent
with other parts of Grbl.

- Tweaked the stepper disable bit code in stepper.c. Requires less
flash memory.
2014-01-10 20:22:10 -07:00
Sonny Jeon
3c3382ff75 New build info feature. (per @Analogreality request)
- New build info feature. Hidden command ‘$I’ will print the build info
for your Grbl firmware. Users may also write an identifying message
within it via ‘$I=‘ with up to 32 characters. (no more, or else it will
break).

- Adjusted the max number of startup lines to 3. Majority of people
will only need one.

- Fixed a compile error with spindle_control.c. A rogue #endif was
causing problems.
2014-01-05 10:27:34 -07:00
Sonny Jeon
f10bad43b2 Minor bug fixes: Homing travel calculations. Cycle resuming after spindle and dwell commands.
- Homing travel calculations fixed. It was computing the min travel
rather than max.

- Auto-start disable and pausing after spindle or dwell commands.
Related to plan_synchronize() function call. Now fixed, but still need
to work on the system state.

- Pushed a fix to make this branch more Arduino IDE compatible. Removed
extern call in nuts_bolts.c

- Updated the stepper configuration option of enabling or disabling the
new Adaptive Multi-Axis Step Smoothing Algorithm. Now works either way.

- Updated some copyright info.
2013-12-30 22:02:05 -07:00
Sonny Jeon
47cd40c8dc Incomplete push but working. Lots more stuff. More to come.
- NEW! An active multi-axis step smoothing algorithm that automatically
adjusts dependent on step frequency. This solves the long standing
issue to aliasing when moving with multiple axes. Similar in scheme to
Smoothieware, but more advanced in ensuring a more consistent CPU
overhead throughout all frequencies while maintaining step exactness.

- Switched from Timer2 to Timer0 for the Step Port Reset Interrupt.
Mainly to free up hardware PWM pins.

- Seperated the direction and step pin assignments, so we can now move
them to seperate ports. This means that we can more easily support 4+
axes in the future.

- Added a setting for inverting the limit pins, as so many users have
request. Better late than never.

- Bug fix related to EEPROM calls when in cycle. The EEPROM would kill
the stepper motion. Now protocol mandates that the system be either in
IDLE or ALARM to access or change any settings.

- Bug fix related to resuming the cycle after a spindle or dwell
command if auto start has been disabled. This fix is somewhat temporary
or more of a patch. Doesn’t work with a straight call-response
streaming protocol, but works fine with serial buffer pre-filling
streaming that most clients use.

- Renamed the pin_map.h to cpu_map.h to more accurately describe what
the file is.

- Pushed an auto start bug fix upon re-initialization.

- Much more polishing to do!
2013-12-30 18:44:46 -07:00
Sonny Jeon
903b462b2e Merge branch 'dev' of https://github.com/grbl/grbl into dev
Conflicts:
	limits.c
2013-12-29 20:34:51 -07:00
Sonny Jeon
3054b2df77 Revamped homing cycle. Axis limits and max travel bug fixes. Build info. Refactored config.h.
- Revamped and improved homing cycle. Now tied directly into the main
planner and stepper code, which enables much faster homing seek rates.
Also dropped the compiled flash size by almost 1KB, meaning 1KB more
for other features.

- Refactored config.h. Removed obsolete defines and configuration
options. Moved lots of “advanced” options into the advanced area of the
file.

- Updated defaults.h with the new homing cycle. Also updated the
Sherline 5400 defaults and added the ShapeOko2 defaults per user
submissions.

- Fixed a bug where the individual axes limits on velocity and
acceleration were not working correctly. Caused by abs() returning a
int, rather than a float. Corrected with fabs(). Duh.

- Added build version/date to the Grbl welcome message to help indicate
which version a user is operating on.

- Max travel settings were not being defaulted into the settings EEPROM
correctly. Fixed.

- To stop a single axis during a multi-axes homing move, the stepper
algorithm now has a simple axis lock mask which inhibits the desired
axes from moving. Meaning, if one of the limit switches engages before
the other, we stop that one axes and keep moving the other.
2013-12-10 22:33:06 -07:00
Sonny Jeon
a87f25773c Pushed limits active high option. Updated defaults.h. Misc bug fixes. Cleaned up codebase.
- Pushed limit switch active high option (i.e. NC switches).

- Updated defaults.h to be in-line with the new settings.

- Refactored feed hold handling and step segment buffer to be more
generalized in effort to make adding feedrate overrides easier in the
future. Also made it a little more clean.

- Fixed G18 plane select issue. Now ZX-plane, rather than XZ-plane, per
right hand rule.

- Cleaned some of the system settings by more accurately renaming some
of the variables and removing old obsolete ones.

- Declared serial.c rx_buffer_tail to be volatile. No effect, since
avr-gcc automatically does this during compilation. Helps with porting
when using other compilers.

- Updated version number to v0.9b.

- Updates to README.md
2013-12-07 08:40:25 -07:00
Sonny Jeon
b8f0a2399e Merge fixes. 2013-10-29 19:28:44 -06:00
Sonny Jeon
4f9bcde40e Merge branch 'dev_2' into dev
Conflicts:
README.md
gcode.c
motion_control.c
planner.c
planner.h
protocol.c
report.c
settings.c
settings.h
stepper.c
stepper.h
2013-10-29 19:10:39 -06:00
Sonny Jeon
74b2af3c2f Minor changes and added notes to soft limits routines.
- Changed up mc_line to accept an array rather than individual x,y,z
coordinates. Makes some of the position data handling more effective,
especially for a 4th-axis later on.

- Changed up some soft limits variable names.
2013-03-01 09:55:10 -07:00
bungao
b75e95c880 integrating soft limits 2013-02-26 13:55:12 +11:00
Sonny Jeon
97d18f0ffe Merge bug fixes from recent v0.8c push. Added readme for Grbl Sim. 2013-01-18 17:02:44 -07:00
Alexander Danilov
7c6162b90a Replace some constants with N_AXIS. 2013-01-10 02:22:45 +04:00
Sonny Jeon
3dfffa622d Arc mm_per_segment removed, now in terms of tolerance. Stepper ramp counter variable type corrected.
- Arc mm_per_segment parameter was removed and replaced with an
arc_tolerance parameter, which scales all arc segments automatically to
radius, such that the line segment error doesn't exceed the tolerance.
Significantly improves arc performance through larger radius arc,
because the segments are much longer and the planner buffer has more to
work with.

- Moved n_arc correction from the settings to config.h. Mathematically
this doesn't need to be a setting anymore, as the default config value
will work for all known CNC applications. The error does not accumulate
as much anymore, since the small angle approximation used by the arc
generation has been updated to a third-order approximation and how the
line segment length scale with radius and tolerance now. Left in
config.h for extraneous circumstances.

- Corrected the st.ramp_count variable (acceleration tick counter) to a
8-bit vs. 32-bit variable. Should make the stepper algorithm just a
touch faster overall.
2012-12-19 17:30:09 -07:00
Sonny Jeon
a1397f61c4 Max velocity axes independence installed. Fixed intermittent slow trailing steps. Timer0 disable fix.
- Maximum velocity for each axis is now configurable in settings. All
rapids/seek move at these maximums. All feed rates(including rapids)
may be limited and scaled down so that no axis does not exceed their
limits.

- Moved around auto-cycle start. May change later, but mainly to ensure
the planner buffer is completely full before cycle starting a streaming
program. Otherwise it should auto-start when there is a break in the
serial stream.

- Reverted old block->max_entry_speed_sqr calculations. Feedrate
overrides not close to ready at all.

- Fixed intermittent slow trailing steps for some triangle velocity
profile moves. The acceleration tick counter updating was corrected to
be exact for that particular transition. Should be ok for normal
trapezoidal profiles.

- Fixed the Timer0 disable after a step pulse falling edge. Thanks
@blinkenlight!
2012-12-16 16:23:24 -07:00
Sonny Jeon
cc4df3e14b Acceleration independence installed. Initial re-work of planner for feedrate overrides.
NOTE: This push is a work-in-progress and there are known bugs that
need to be fixed, like homing acceleration being incompatible. Released
for testing. Settings will definitely be overwritten, as new settings
were needed.

- Acceleration independence installed in planner. Each axis can now
have different accelerations and Grbl will maximize the accelerations
depending on the direction its moving. Very useful for users like on
the ShapeOko with vastly different Z-axis properties.

- More planner optimizations and re-factoring. Slightly improved some
of the older calculations, but new acceleration calculations offset
these improvements. Overall no change in processing speed.

- Removed planner nominal length checks. It was arguable whether or not
this improved planner efficiency, especially in the worst case scenario
of arcs.

- Updated readme and changed to markdown format.
2012-12-14 08:27:02 -07:00
Sonny Jeon
3082fdbb6d Planner execution time halved and bug fixes. Increased step rate limit to 30kHz.
- Planner execute speed has been more than halved from 4ms to 1.9ms
when computing a plan for a single line segment during arc generation.
This means that Grbl can now run through an arc (or complex curve)
twice as fast as before without starving the buffer. For 0.1mm arc
segments, this means about the theoretical feed rate limit is about
3000mm/min for arcs now.

- Increased the Ranade timer frequency to 30kHz, as there doesn't seem
to be any problems with increasing the frequency. This means that the
maximum step frequency is now back at 30kHz.

- Added Zen Toolworks 7x7 defaults.
2012-12-10 18:50:18 -07:00
Sonny Jeon
9e0ce55dbc Updated interface protocol. Fixed M2 bug.
- Updated interface protocol to play nicer with interface programs. All
Grbl responses beginning with '$' signifies a setting. Bracketed '[]'
responses are feedback messages containing either state, parameter, or
general messages. Chevron '<>' response are from the real-time status
messages, i.e. position.

- M2 Program end command was causing a system alarm. Fixed. Thanks
@blinkenlight !
2012-11-19 17:39:40 -07:00
Sonny Jeon
5dd6d90122 Added Grbl state in status report. Removed switch support.
- Added Grbl state (Idle, Running, Queued, Hold, etc) to the real-time
status reporting feature as feedback to the user of what Grbl is doing.
Updated the help message to reflect this change.

- Removed switches (dry run, block delete, single block mode). To keep
Grbl simple and not muddled up from things that can easily be taken
care of by an external interface, these were removed.

- Check g-code mode was retained, but the command was moved to '$C'
from '$S0'.
2012-11-15 21:53:11 -07:00
Sonny Jeon
559feb97e2 Re-factored system states and alarm management. Serial baud support greater than 57600.
- Refactored system states to be more clear and concise. Alarm locks
processes when position is unknown to indicate to user something has
gone wrong.

- Changed mc_alarm to mc_reset, which now manages the system reset
function. Centralizes it.

- Renamed '$X' kill homing lock to kill alarm lock.

- Created an alarm error reporting method to clear up what is an alarm:
message vs a status error: message. For GUIs mainly. Alarm codes are
negative. Status codes are positive.

- Serial baud support upto 115200. Previous baudrate calc was unstable
for 57600 and above.

- Alarm state locks out all g-code blocks, including startup scripts,
but allows user to access settings and internal commands. For example,
to disable hard limits, if they are problematic.

- Hard limits do not respond in an alarm state.

- Fixed a problem with the hard limit interrupt during the homing
cycle. The interrupt register is still active during the homing cycle
and still signal the interrupt to trigger when re-enabled. Instead,
just disabled the register.

- Homing rate adjusted. All axes move at homing seek rate, regardless
of how many axes move at the same time. This is unlike how the stepper
module does it as a point to point rate.

- New config.h settings to disable the homing rate adjustment and the
force homing upon powerup.

- Reduced the number of startup lines back down to 2 from 3. This
discourages users from placing motion block in there, which can be very
dangerous.

- Startup blocks now run only after an alarm-free reset or after a
homing cycle. Does not run when $X kill is called. For satefy reasons
2012-11-14 17:36:29 -07:00
Sonny Jeon
e6ad15b548 Tweaks. Seek rate updates when set. CCW arc full circle fix.
- Fixed a minor issue where the seek rates would not immediately be
used and only would after a reset. Should update live now.

- A full circle IJ offset CCW arc would not do anything. Fixed bug via
a simple if-then statement.

- Radius mode tweaks to check for negative value in sqrt() rather than
isnan() it. Error report updated to indicate what actually happened.
2012-11-10 12:49:33 -07:00
Sonny Jeon
5e7a4b3ba8 More tweaks. Removed dry run. Trimmed all messages to save flash space.
- Removed the dry run switch. It was getting overly complicated for
what it needed to do. In practice, single block mode and feed rate
overrides (coming in next release) does a much better job with dry runs
than 'dry run'.

- Trimmed all of Grbl's messages from help, status, feedback to
settings. Saved 0.6KB+ of flash space that could be used for v0.9
features.

- Removed some settings inits when set. Will depend on user to power
cycle to get some of these to reload.

- Fixed a bug with settings version not re-writing old settings, when
it should. Thanks Alden!
2012-11-07 20:53:03 -07:00
Sonny Jeon
f41dd69273 Tweaks and bug fixes. Increase to 3 startup blocks. Remove purge/added unlock command
- Increased the number of startup blocks to 3 for no good reason other
than it doesn't increase the flash size.

- Removed the purge buffer command and replaced with an disable homing
lock command.

- Homing now blocks all g-code commands (not system commands) until the
homing cycle has been performed or the disable homing lock is sent.
Homing is required upon startup or if Grbl loses it position. This is
for safety reasons.

- Cleaned up some of the Grbl states and re-organized it to be little
more cohesive.

- Cleaned up the feedback and status messages to not use so much flash
space, as it's a premium now.

 - Check g-code and dry run switches how are mutually exclusive and
can't be enabled when the other is. And automatically resets Grbl when
disabled.

- Some bug fixes and other minor tweaks.
2012-11-05 21:40:52 -07:00
Sonny Jeon
9cabc915ef Runtime command pinned out! Re-organized coolant pins.
- Pinned out cycle start(A2), feed hold(A1), and reset(A0) runtime
commands. These pins are held high with the internal pull-up resistor
enabled. All you have to do is connect a normally-open switch to the
pin and ground. That's it.

- Moved the coolant control pins to A3 (and the optional mist control
to A4).

- Moved all of the MASK defines into the config.h file to centralize
them.
2012-11-04 10:48:57 -07:00
Sonny Jeon
8c0106c247 Tweaks and minor bug fixes. Added purge buffer command.
- Added a purge buffer (and lock) command. This is an advanced option
to clear any queued blocks in the buffer in the event of system
position being lost or homed. These queued blocks will likely not move
correctly if not purged. In typical use, the purging command releases
the homing axes lock in case a user need to move the axes off their
hard limit switches, but position is not guaranteed. Homing is advised
immediately after.

- Created a system-wide sync current position function. Cleans up some
of the repetitive tasks in various places in the code that do the same
thing.

- Removed the clear all switches command '$S'. Not really needed and
helped clean up a sync call.

- Other minor tweaks. Readme updated slightly..
2012-11-04 08:44:54 -07:00
Sonny Jeon
4c711a4af7 New startup script setting. New dry run, check gcode switches. New system state variable. Lots of reorganizing.
(All v0.8 features installed. Still likely buggy, but now thourough
testing will need to start to squash them all. As soon as we're done,
this will be pushed to master and v0.9 development will be started.
Please report ANY issues to us so we can get this rolled out ASAP.)

- User startup script! A user can now save one (up to 5 as compile-time
option) block of g-code in EEPROM memory. This will be run everytime
Grbl resets. Mainly to be used as a way to set your preferences, like
G21, G54, etc.

- New dry run and check g-code switches. Dry run moves ALL motions at
rapids rate ignoring spindle, coolant, and dwell commands. For rapid
physical proofing of your code. The check g-code switch ignores all
motion and provides the user a way to check if there are any errors in
their program that Grbl may not like.

- Program restart! (sort of). Program restart is typically an advanced
feature that allows users to restart a program mid-stream. The check
g-code switch can perform this feature by enabling the switch at the
start of the program, and disabling it at the desired point with some
minimal changes.

- New system state variable. This state variable tracks all of the
different state processes that Grbl performs, i.e. cycle start, feed
hold, homing, etc. This is mainly for making managing of these task
easier and more clear.

- Position lost state variable. Only when homing is enabled, Grbl will
refuse to move until homing is completed and position is known. This is
mainly for safety. Otherwise, it will let users fend for themselves.

- Moved the default settings defines into config.h. The plan is to
eventually create a set of config.h's for particular as-built machines
to help users from doing it themselves.

- Moved around misc defines into .h files. And lots of other little
things.
2012-11-03 11:32:23 -06:00
Sonny Jeon
303cf59f52 Added block delete, opt stop, single block mode. New parser state and parameter feedback. Overhauled '$' command.
NOTE: Another incremental update. Likely buggy, still a ways to go
before everything is installed, such as startup blocks.

- Changed the '$' command to print help. '$$' now prints Grbl settings.
The help now instructs the user of runtime commands, switch toggling,
homing, etc. Jogging will be added to these in v0.9.

- Added switches: block delete, opt stop, and single block mode.

- Now can print the g-code parser state and persistent parameters
(coord sys) to view what Grbl has internally.

- Made the gc struct in the g-code parser global to be able to print
the states. Also moved coordinate system tracking from sys to gc struct.

- Changed up the welcome flag and updated version to v0.8c.

- Removed spindle speed from gcode parser. Not used.
2012-11-01 19:48:55 -06:00
Sonny Jeon
e0a9054e32 New report module. 6 persistent work coordinates. New G-codes and settings. README and minor bug updates
(NOTE: This push is likely buggy so proceed with caution. Just
uploading to let people know where we're going.)

- New report.c module. Moved all feedback functions into this module to
centralize these processes. Includes realtime status reports, status
messages, feedback messages.

- Official support 6 work coordinate systems (G54-G59), which are
persistently held in EEPROM memory.

- New g-code support: G28.1, G30.1 stores current machine position as a
home position into EEPROM. G10 L20 Px stores current machine position
into work coordinates without needing to explicitly send XYZ words.

- Homing performed with '$H' command. G28/G30 no longer start the
homing cycle. This is how it's supposed to be.

- New settings: Stepper enable invert and n_arc correction installed.

- Updated and changed up some limits and homing functionality. Pull-off
travel will now move after the homing cycle regardless of hard limits
enabled. Fixed direction of pull-off travel (went wrong way).

- Started on designing an internal Grbl command protocol based on the
'$' settings letter. Commands with non numeric characters after '$'
will perform switch commands, homing cycle, jogging, printing
paramters, etc. Much more to do here.

- Updated README to reflect all of the new features.
2012-11-01 09:37:27 -06:00