12f48a008a
- Feature: Realtime feed, rapid, and spindle speed overrides. These alter the running machine state within tens of milliseconds! - Feed override: 100%, +/-10%, +/-1% commands with values 1-200% of programmed feed - Rapid override: 100%, 50%, 25% rapid rate commands - Spindle speed override: 100%, +/-10%, +/-1% commands with values 50-200% of programmed speed - Override values have configurable limits and increments in config.h. - Feature: Realtime toggle overrides for spindle stop, flood coolant, and optionally mist coolant - Spindle stop: Enables and disables spindle during a feed hold. Automatically restores last spindles state. - Flood and mist coolant: Immediately toggles coolant state until next toggle or g-code coolant command. - Feature: Jogging mode! Incremental and absolute modes supported. - Grbl accepts jogging-specific commands like $J=X100F50. An axis word and feed rate are required. G20/21 and G90/G91 commands are accepted. - Jog motions can be canceled at any time by a feed hold `!` command. The buffer is automatically flushed. (No resetting required). - Jog motions do not alter the g-code parser state so GUIs don’t have to track what they changed and correct it. - Feature: Laser mode setting. Allows Grbl to execute continuous motions with spindle speed and state changes. - Feature: Significantly improved status reports. Overhauled to cram in more meaningful data and still make it smaller on average. - All available data is now sent by default, but does not appear if it doesn’t change or is not active. - Machine position(MPos) or work position(WPos) is reported but not both at the same time. Instead, the work coordinate offsets (WCO)are sent intermittently whenever it changes or refreshes after 10-30 status reports. Position vectors are easily computed by WPos = MPos - WCO. - All data has changed in some way. Details of changes are in the markdown documents and wiki. - Feature: 16 new realtime commands to control overrides. All in extended-ASCII character space. - While they are not easily typeable and requires a GUI, they can’t be accidentally triggered by some latent character in the g-code program and have tons of room for expansion. - Feature: New substates for HOLD and SAFETY DOOR. A `:x` is appended to the state, where `x` is an integer and indicates a substate. - For example, each integer of a door state describes in what phase the machine is in during parking. Substates are detailed in the documentation. - Feature: With the alarm codes, homing and probe alarms have been expanded with more codes to provide more exact feedback on what caused the alarm. - Feature: New hard limit check upon power-up or reset. If detected, a feedback message to check the limit switches sent immediately after the welcome message. - May be disabled in config.h. - OEM feature: Enable/disable `$RST=` individual commands based on desired behavior in config.h. - OEM feature: Configurable EEPROM wipe to prevent certain data from being deleted during firmware upgrade to a new settings version or `RST=*` command. - OEM feature: Enable/disable the `$I=` build info write string with external EEPROM write example sketch. - This prevents a user from altering the build info string in EEPROM. This requires the vendor to write the string to EEPROM via external means. An Arduino example sketch is provided to accomplish this. This would be useful for contain product data that is retrievable. - Tweak: All feedback has been drastically trimmed to free up flash space for the v1.0 release. - The `$` help message is just one string, listing available commands. - The `$$` settings printout no longer includes descriptions. Only the setting values. (Sorry it’s this or remove overrides!) - Grbl `error:` and `ALARM:` responses now only contain codes. No descriptions. All codes are explained in documentation. - Grbl’s old feedback style may be restored via a config.h, but keep in mind that it will likely not fit into the Arduino’s flash space. - Tweak: Grbl now forces a buffer sync or stop motion whenever a g-code command needs to update and write a value to EEPROM or changes the work coordinate offset. - This addresses two old issues in all prior Grbl versions. First, an EEPROM write requires interrupts to be disabled, including stepper and serial comm. Steps can be lost and data can be corrupted. Second, the work position may not be correlated to the actual machine position, since machine position is derived from the actual current execution state, while work position is based on the g-code parser offset state. They are usually not in sync and the parser state is several motions behind. This forced sync ensures work and machine positions are always correct. - This behavior can be disabled through a config.h option, but it’s not recommended to do so. - Tweak: To make status reports standardized, users can no longer change what is reported via status report mask, except for only toggling machine or work positions. - All other data fields are included in the report and can only be disabled through the config.h file. It’s not recommended to alter this, because GUIs will be expecting this data to be present and may not be compatible. - Tweak: Homing cycle and parking motion no longer report a negative line number in a status report. These will now not report a line number at all. - Tweak: New `[Restoring spindle]` message when restoring from a spindle stop override. Provides feedback what Grbl is doing while the spindle is powering up and a 4.0 second delay is enforced. - Tweak: Override values are reset to 100% upon M2/30. This behavior can be disabled in config.h - Tweak: The planner buffer size has been reduced from 18 to 16 to free up RAM for tracking and controlling overrides. - Tweak: TX buffer size has been increased from 64 to 90 bytes to improve status reporting and overall performance. - Tweak: Removed the MOTION CANCEL state. It was redundant and didn’t affect Grbl’s overall operation by doing so. - Tweak: Grbl’s serial buffer increased by +1 internally, such that 128 bytes means 128, not 127 due to the ring buffer implementation. Long overdue. - Tweak: Altered sys.alarm variable to be set by alarm codes, rather than bit flags. Simplified how it worked overall. - Tweak: Planner buffer and serial RX buffer usage has been combined in the status reports. - Tweak: Pin state reporting has been refactored to report only the pins “triggered” and nothing when not “triggered”. - Tweak: Current machine rate or speed is now included in every report. - Tweak: The work coordinate offset (WCO) and override states only need to be refreshed intermittently or reported when they change. The refresh rates may be altered for each in the config.h file with different idle and busy rates to lessen Grbl’s load during a job. - Tweak: For temporary compatibility to existing GUIs until they are updated, an option to revert back to the old style status reports is available in config.h, but not recommended for long term use. - Tweak: Removed old limit pin state reporting option from config.h in lieu of new status report that includes them. - Tweak: Updated the defaults.h file to include laser mode, altered status report mask, and fix an issue with a missing invert probe pin default. - Refactor: Changed how planner line data is generated and passed to the planner and onto the step generator. By making it a struct variable, this saved significant flash space. - Refactor: Major re-factoring of the planner to incorporate override values and allow for re-calculations fast enough to immediately take effect during operation. No small feat. - Refactor: Re-factored the step segment generator for re-computing new override states. - Refactor: Re-factored spindle_control.c to accommodate the spindle speed overrides and laser mode. - Refactor: Re-factored parts of the codebase for a new jogging mode. Still under development though and slated to be part of the official v1.0 release. Hang tight. - Refactor: Created functions for computing a unit vector and value limiting based on axis maximums to free up more flash. - Refactor: The spindle PWM is now set directly inside of the stepper ISR as it loads new step segments. - Refactor: Moved machine travel checks out of soft limits function into its own since jogging uses this too. - Refactor: Removed coolant_stop() and combined with coolant_set_state(). - Refactor: The serial RX ISR forks off extended ASCII values to quickly assess the new override realtime commands. - Refactor: Altered some names of the step control flags. - Refactor: Improved efficiency of the serial RX get buffer count function. - Refactor: Saved significant flash by removing and combining print functions. Namely the uint8 base10 and base2 functions. - Refactor: Moved the probe state check in the main stepper ISR to improve its efficiency. - Refactor: Single character printPgmStrings() went converted to direct serial_write() commands to save significant flash space. - Documentation: Detailed Markdown documents on error codes, alarm codes, messages, new real-time commands, new status reports, and how jogging works. More to come later and will be posted on the Wiki as well. - Documentation: CSV files for quick importing of Grbl error and alarm codes. - Bug Fix: Applied v0.9 master fixes to CoreXY homing. - Bug Fix: The print float function would cause Grbl to crash if a value was 1e6 or greater. Increased the buffer by 3 bytes to help prevent this in the future. - Bug Fix: Build info and startup string EEPROM restoring was not writing the checksum value. - Bug Fix: Corrected an issue with safety door restoring the proper spindle and coolant state. It worked before, but breaks with laser mode that can continually change spindle state per planner block. - Bug Fix: Move system position and probe position arrays out of the system_t struct. Ran into some compiling errors that were hard to track down as to why. Moving them out fixed it.
204 lines
9.9 KiB
C
204 lines
9.9 KiB
C
/*
|
|
system.h - Header for system level commands and real-time processes
|
|
Part of Grbl
|
|
|
|
Copyright (c) 2014-2016 Sungeun K. Jeon for Gnea Research LLC
|
|
|
|
Grbl is free software: you can redistribute it and/or modify
|
|
it under the terms of the GNU General Public License as published by
|
|
the Free Software Foundation, either version 3 of the License, or
|
|
(at your option) any later version.
|
|
|
|
Grbl is distributed in the hope that it will be useful,
|
|
but WITHOUT ANY WARRANTY; without even the implied warranty of
|
|
MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
|
|
GNU General Public License for more details.
|
|
|
|
You should have received a copy of the GNU General Public License
|
|
along with Grbl. If not, see <http://www.gnu.org/licenses/>.
|
|
*/
|
|
|
|
#ifndef system_h
|
|
#define system_h
|
|
|
|
#include "grbl.h"
|
|
|
|
// Define system executor bit map. Used internally by realtime protocol as realtime command flags,
|
|
// which notifies the main program to execute the specified realtime command asynchronously.
|
|
// NOTE: The system executor uses an unsigned 8-bit volatile variable (8 flag limit.) The default
|
|
// flags are always false, so the realtime protocol only needs to check for a non-zero value to
|
|
// know when there is a realtime command to execute.
|
|
#define EXEC_STATUS_REPORT bit(0) // bitmask 00000001
|
|
#define EXEC_CYCLE_START bit(1) // bitmask 00000010
|
|
#define EXEC_CYCLE_STOP bit(2) // bitmask 00000100
|
|
#define EXEC_FEED_HOLD bit(3) // bitmask 00001000
|
|
#define EXEC_RESET bit(4) // bitmask 00010000
|
|
#define EXEC_SAFETY_DOOR bit(5) // bitmask 00100000
|
|
#define EXEC_MOTION_CANCEL bit(6) // bitmask 01000000
|
|
|
|
// Alarm executor codes. Valid values (1-255). Zero is reserved.
|
|
#define EXEC_ALARM_HARD_LIMIT 1
|
|
#define EXEC_ALARM_SOFT_LIMIT 2
|
|
#define EXEC_ALARM_ABORT_CYCLE 3
|
|
#define EXEC_ALARM_PROBE_FAIL_INITIAL 4
|
|
#define EXEC_ALARM_PROBE_FAIL_CONTACT 5
|
|
#define EXEC_ALARM_HOMING_FAIL_RESET 6
|
|
#define EXEC_ALARM_HOMING_FAIL_DOOR 7
|
|
#define EXEC_ALARM_HOMING_FAIL_PULLOFF 8
|
|
#define EXEC_ALARM_HOMING_FAIL_APPROACH 9
|
|
|
|
// Override bit maps. Realtime bitflags to control feed, rapid, spindle, and coolant overrides.
|
|
// Spindle/coolant and feed/rapids are separated into two controlling flag variables.
|
|
#define EXEC_FEED_OVR_RESET bit(0)
|
|
#define EXEC_FEED_OVR_COARSE_PLUS bit(1)
|
|
#define EXEC_FEED_OVR_COARSE_MINUS bit(2)
|
|
#define EXEC_FEED_OVR_FINE_PLUS bit(3)
|
|
#define EXEC_FEED_OVR_FINE_MINUS bit(4)
|
|
#define EXEC_RAPID_OVR_RESET bit(5)
|
|
#define EXEC_RAPID_OVR_MEDIUM bit(6)
|
|
#define EXEC_RAPID_OVR_LOW bit(7)
|
|
// #define EXEC_RAPID_OVR_EXTRA_LOW bit(*) // *NOT SUPPORTED*
|
|
|
|
#define EXEC_SPINDLE_OVR_RESET bit(0)
|
|
#define EXEC_SPINDLE_OVR_COARSE_PLUS bit(1)
|
|
#define EXEC_SPINDLE_OVR_COARSE_MINUS bit(2)
|
|
#define EXEC_SPINDLE_OVR_FINE_PLUS bit(3)
|
|
#define EXEC_SPINDLE_OVR_FINE_MINUS bit(4)
|
|
#define EXEC_SPINDLE_OVR_STOP bit(5)
|
|
#define EXEC_COOLANT_FLOOD_OVR_TOGGLE bit(6)
|
|
#define EXEC_COOLANT_MIST_OVR_TOGGLE bit(7)
|
|
|
|
// Define system state bit map. The state variable primarily tracks the individual functions
|
|
// of Grbl to manage each without overlapping. It is also used as a messaging flag for
|
|
// critical events.
|
|
#define STATE_IDLE 0 // Must be zero. No flags.
|
|
#define STATE_ALARM bit(0) // In alarm state. Locks out all g-code processes. Allows settings access.
|
|
#define STATE_CHECK_MODE bit(1) // G-code check mode. Locks out planner and motion only.
|
|
#define STATE_HOMING bit(2) // Performing homing cycle
|
|
#define STATE_CYCLE bit(3) // Cycle is running or motions are being executed.
|
|
#define STATE_HOLD bit(4) // Active feed hold
|
|
#define STATE_JOG bit(5) // Jogging mode.
|
|
#define STATE_SAFETY_DOOR bit(6) // Safety door is ajar. Feed holds and de-energizes system.
|
|
// #define STATE_SLEEP bit(7) // Sleep state. [Grbl-Mega Only]
|
|
|
|
// Define system suspend flags. Used in various ways to manage suspend states and procedures.
|
|
#define SUSPEND_DISABLE 0 // Must be zero.
|
|
#define SUSPEND_HOLD_COMPLETE bit(0) // Indicates initial feed hold is complete.
|
|
#define SUSPEND_RESTART_RETRACT bit(1) // Flag to indicate a retract from a restore parking motion.
|
|
#define SUSPEND_RETRACT_COMPLETE bit(2) // (Safety door only) Indicates retraction and de-energizing is complete.
|
|
#define SUSPEND_INITIATE_RESTORE bit(3) // (Safety door only) Flag to initiate resume procedures from a cycle start.
|
|
#define SUSPEND_RESTORE_COMPLETE bit(4) // (Safety door only) Indicates ready to resume normal operation.
|
|
#define SUSPEND_SAFETY_DOOR_AJAR bit(5) // Tracks safety door state for resuming.
|
|
#define SUSPEND_MOTION_CANCEL bit(6) // Indicates a canceled resume motion. Currently used by probing routine.
|
|
#define SUSPEND_JOG_CANCEL bit(7) // Indicates a jog cancel in process and to reset buffers when complete.
|
|
|
|
// Define step segment generator state flags.
|
|
#define STEP_CONTROL_NORMAL_OP 0
|
|
#define STEP_CONTROL_END_MOTION bit(0)
|
|
#define STEP_CONTROL_EXECUTE_HOLD bit(1)
|
|
#define STEP_CONTROL_EXECUTE_SYS_MOTION bit(2)
|
|
|
|
// Define control pin index for Grbl internal use. Pin maps may change, but these values don't.
|
|
#ifdef ENABLE_SAFETY_DOOR_INPUT_PIN
|
|
#define N_CONTROL_PIN 4
|
|
#define CONTROL_PIN_INDEX_SAFETY_DOOR bit(0)
|
|
#define CONTROL_PIN_INDEX_RESET bit(1)
|
|
#define CONTROL_PIN_INDEX_FEED_HOLD bit(2)
|
|
#define CONTROL_PIN_INDEX_CYCLE_START bit(3)
|
|
#else
|
|
#define N_CONTROL_PIN 3
|
|
#define CONTROL_PIN_INDEX_RESET bit(0)
|
|
#define CONTROL_PIN_INDEX_FEED_HOLD bit(1)
|
|
#define CONTROL_PIN_INDEX_CYCLE_START bit(2)
|
|
#endif
|
|
|
|
// Define toggle override control states.
|
|
#define TOGGLE_OVR_STOP_ENABLED bit(0)
|
|
#define TOGGLE_OVR_STOP_INITIATE bit(1)
|
|
#define TOGGLE_OVR_STOP_RESTORE bit(2)
|
|
#define TOGGLE_OVR_STOP_RESTORE_CYCLE bit(3)
|
|
#define TOGGLE_OVR_FLOOD_COOLANT bit(4)
|
|
#define TOGGLE_OVR_MIST_COOLANT bit(5)
|
|
#define TOGGLE_OVR_STOP_ACTIVE_MASK (TOGGLE_OVR_STOP_ENABLED|TOGGLE_OVR_STOP_INITIATE|TOGGLE_OVR_STOP_RESTORE|TOGGLE_OVR_STOP_RESTORE_CYCLE)
|
|
// NOTE: Mask is used to determine if spindle stop is active or disabled.
|
|
|
|
|
|
// Define global system variables
|
|
typedef struct {
|
|
uint8_t abort; // System abort flag. Forces exit back to main loop for reset.
|
|
uint8_t state; // Tracks the current system state of Grbl.
|
|
uint8_t suspend; // System suspend bitflag variable that manages holds, cancels, and safety door.
|
|
uint8_t soft_limit; // Tracks soft limit errors for the state machine. (boolean)
|
|
uint8_t step_control; // Governs the step segment generator depending on system state.
|
|
uint8_t probe_succeeded; // Tracks if last probing cycle was successful.
|
|
uint8_t homing_axis_lock; // Locks axes when limits engage. Used as an axis motion mask in the stepper ISR.
|
|
uint8_t f_override; // Feed rate override value in percent
|
|
uint8_t r_override; // Rapids override value in percent
|
|
uint8_t spindle_speed_ovr; // Spindle speed value in percent
|
|
uint8_t toggle_ovr_mask; // Tracks toggle override states
|
|
uint8_t report_ovr_counter; // Tracks when to add override data to status reports.
|
|
uint8_t report_wco_counter; // Tracks when to add work coordinate offset data to status reports.
|
|
} system_t;
|
|
extern system_t sys;
|
|
|
|
// NOTE: These position variables may need to be declared as volatiles, if problems arise.
|
|
int32_t sys_position[N_AXIS]; // Real-time machine (aka home) position vector in steps.
|
|
int32_t sys_probe_position[N_AXIS]; // Last probe position in machine coordinates and steps.
|
|
|
|
volatile uint8_t sys_probe_state; // Probing state value. Used to coordinate the probing cycle with stepper ISR.
|
|
volatile uint8_t sys_rt_exec_state; // Global realtime executor bitflag variable for state management. See EXEC bitmasks.
|
|
volatile uint8_t sys_rt_exec_alarm; // Global realtime executor bitflag variable for setting various alarms.
|
|
volatile uint8_t sys_rt_exec_motion_override; // Global realtime executor bitflag variable for motion-based overrides.
|
|
volatile uint8_t sys_rt_exec_accessory_override; // Global realtime executor bitflag variable for spindle/coolant overrides.
|
|
|
|
#ifdef DEBUG
|
|
#define EXEC_DEBUG_REPORT bit(0)
|
|
volatile uint8_t sys_rt_exec_debug;
|
|
#endif
|
|
|
|
// Initialize the serial protocol
|
|
void system_init();
|
|
|
|
// Returns bitfield of control pin states, organized by CONTROL_PIN_INDEX. (1=triggered, 0=not triggered).
|
|
uint8_t system_control_get_state();
|
|
|
|
// Returns if safety door is open or closed, based on pin state.
|
|
uint8_t system_check_safety_door_ajar();
|
|
|
|
// Executes an internal system command, defined as a string starting with a '$'
|
|
uint8_t system_execute_line(char *line);
|
|
|
|
// Execute the startup script lines stored in EEPROM upon initialization
|
|
void system_execute_startup(char *line);
|
|
|
|
|
|
void system_flag_wco_change();
|
|
|
|
// Returns machine position of axis 'idx'. Must be sent a 'step' array.
|
|
float system_convert_axis_steps_to_mpos(int32_t *steps, uint8_t idx);
|
|
|
|
// Updates a machine 'position' array based on the 'step' array sent.
|
|
void system_convert_array_steps_to_mpos(float *position, int32_t *steps);
|
|
|
|
// CoreXY calculation only. Returns x or y-axis "steps" based on CoreXY motor steps.
|
|
#ifdef COREXY
|
|
int32_t system_convert_corexy_to_x_axis_steps(int32_t *steps);
|
|
int32_t system_convert_corexy_to_y_axis_steps(int32_t *steps);
|
|
#endif
|
|
|
|
// Checks and reports if target array exceeds machine travel limits.
|
|
uint8_t system_check_travel_limits(float *target);
|
|
|
|
// Special handlers for setting and clearing Grbl's real-time execution flags.
|
|
void system_set_exec_state_flag(uint8_t mask);
|
|
void system_clear_exec_state_flag(uint8_t mask);
|
|
void system_set_exec_alarm(uint8_t code);
|
|
void system_clear_exec_alarm_flag(uint8_t mask);
|
|
void system_set_exec_motion_override_flag(uint8_t mask);
|
|
void system_set_exec_accessory_override_flag(uint8_t mask);
|
|
void system_clear_exec_motion_overrides();
|
|
void system_clear_exec_accessory_overrides();
|
|
|
|
|
|
#endif
|