7a175bd2db
- **NON-FUNCTIONAL** - Contains an old draft of separating the stepper driver direct access to the planner buffer. This is designed to keep the stepper and planner modules independent and prevent overwriting or other complications. In this way, feedrate override should be able to be installed as well. - A number of planner optimizations are installed too. - Not sure where the bugs are. Either in the new planner optimizations, new stepper module updates, or in both. Or it just could be that the Arduino AVR is choking with the new things it has to do.
681 lines
29 KiB
C
681 lines
29 KiB
C
/*
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stepper.c - stepper motor driver: executes motion plans using stepper motors
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Part of Grbl
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Copyright (c) 2011-2013 Sungeun K. Jeon
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Copyright (c) 2009-2011 Simen Svale Skogsrud
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Grbl is free software: you can redistribute it and/or modify
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it under the terms of the GNU General Public License as published by
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the Free Software Foundation, either version 3 of the License, or
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(at your option) any later version.
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Grbl is distributed in the hope that it will be useful,
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but WITHOUT ANY WARRANTY; without even the implied warranty of
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MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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GNU General Public License for more details.
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You should have received a copy of the GNU General Public License
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along with Grbl. If not, see <http://www.gnu.org/licenses/>.
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*/
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#include <avr/interrupt.h>
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#include "stepper.h"
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#include "config.h"
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#include "settings.h"
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#include "planner.h"
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#include "nuts_bolts.h"
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// Some useful constants
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#define TICKS_PER_MICROSECOND (F_CPU/1000000)
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#define RAMP_NOOP_CRUISE 0
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#define RAMP_ACCEL 1
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#define RAMP_DECEL 2
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#define LOAD_NOOP 0
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#define LOAD_LINE 1
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#define LOAD_BLOCK 2
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#define ST_NOOP 0
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#define ST_END_OF_BLOCK 1
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// Stepper state variable. Contains running data and trapezoid variables.
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typedef struct {
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// Used by the bresenham line algorithm
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int32_t counter_x, // Counter variables for the bresenham line tracer
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counter_y,
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counter_z;
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int8_t segment_steps_remaining; // Steps remaining in line motion
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// Used by inverse time algorithm to track step rate
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int32_t counter_d; // Inverse time distance traveled since last step event
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int32_t delta_d; // Inverse time distance traveled per interrupt tick
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int32_t d_per_tick;
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// Used by the stepper driver interrupt
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uint8_t execute_step; // Flags step execution for each interrupt.
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uint8_t step_pulse_time; // Step pulse reset time after step rise
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uint8_t out_bits; // The next stepping-bits to be output
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uint8_t load_flag;
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uint8_t ramp_count;
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uint8_t ramp_type;
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} stepper_t;
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static stepper_t st;
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#define SEGMENT_BUFFER_SIZE 5
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// Stores stepper buffer common data. Can change planner mid-block in special conditions.
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typedef struct {
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int32_t step_events_remaining; // Tracks step event count for the executing planner block
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int32_t d_next; // Scaled distance to next step
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float mm_per_step;
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} st_data_t;
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static st_data_t segment_data[SEGMENT_BUFFER_SIZE];
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// Primary stepper motion buffer
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typedef struct {
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uint8_t n_step;
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int32_t rate;
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uint8_t st_data_index;
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uint8_t flag;
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} st_segment_t;
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static st_segment_t segment_buffer[SEGMENT_BUFFER_SIZE];
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static volatile uint8_t segment_buffer_tail;
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static uint8_t segment_buffer_head;
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static uint8_t segment_next_head;
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static volatile uint8_t busy; // Used to avoid ISR nesting of the "Stepper Driver Interrupt". Should never occur though.
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static plan_block_t *pl_current_block; // A pointer to the planner block currently being traced
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static st_segment_t *st_current_segment;
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static st_data_t *st_current_data;
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static plan_block_t *pl_prep_block; // A pointer to the planner block being prepped into the stepper buffer
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static uint8_t pl_prep_index;
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static st_data_t *st_prep_data;
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static uint8_t st_data_prep_index;
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// Returns the index of the next block in the ring buffer
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// NOTE: Removed modulo (%) operator, which uses an expensive divide and multiplication.
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static uint8_t next_block_index(uint8_t block_index)
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{
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block_index++;
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if (block_index == SEGMENT_BUFFER_SIZE) { block_index = 0; }
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return(block_index);
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}
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/* __________________________
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/| |\ _________________ ^
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/ | | \ /| |\ |
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/ | | \ / | | \ s
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/ | | | | | \ p
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/ | | | | | \ e
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+-----+------------------------+---+--+---------------+----+ e
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| BLOCK 1 | BLOCK 2 | d
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time ----->
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The trapezoid is the shape the speed curve over time. It starts at block->initial_rate, accelerates by block->rate_delta
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until reaching cruising speed block->nominal_rate, and/or until step_events_remaining reaches block->decelerate_after
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after which it decelerates until the block is completed. The driver uses constant acceleration, which is applied as
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+/- block->rate_delta velocity increments by the midpoint rule at each ACCELERATION_TICKS_PER_SECOND.
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*/
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// Stepper state initialization. Cycle should only start if the st.cycle_start flag is
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// enabled. Startup init and limits call this function but shouldn't start the cycle.
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void st_wake_up()
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{
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// Enable steppers by resetting the stepper disable port
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if (bit_istrue(settings.flags,BITFLAG_INVERT_ST_ENABLE)) {
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STEPPERS_DISABLE_PORT |= (1<<STEPPERS_DISABLE_BIT);
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} else {
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STEPPERS_DISABLE_PORT &= ~(1<<STEPPERS_DISABLE_BIT);
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}
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if (sys.state == STATE_CYCLE) {
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// Initialize stepper output bits
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st.out_bits = settings.invert_mask;
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// Initialize step pulse timing from settings.
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st.step_pulse_time = -(((settings.pulse_microseconds-2)*TICKS_PER_MICROSECOND) >> 3);
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// Enable stepper driver interrupt
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st.execute_step = false;
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TCNT2 = 0; // Clear Timer2
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TIMSK2 |= (1<<OCIE2A); // Enable Timer2 Compare Match A interrupt
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TCCR2B = (1<<CS21); // Begin Timer2. Full speed, 1/8 prescaler
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}
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}
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// Stepper shutdown
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void st_go_idle()
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{
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// Disable stepper driver interrupt. Allow Timer0 to finish. It will disable itself.
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TIMSK2 &= ~(1<<OCIE2A); // Disable Timer2 interrupt
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TCCR2B = 0; // Disable Timer2
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busy = false;
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// Disable steppers only upon system alarm activated or by user setting to not be kept enabled.
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if ((settings.stepper_idle_lock_time != 0xff) || bit_istrue(sys.execute,EXEC_ALARM)) {
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// Force stepper dwell to lock axes for a defined amount of time to ensure the axes come to a complete
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// stop and not drift from residual inertial forces at the end of the last movement.
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delay_ms(settings.stepper_idle_lock_time);
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if (bit_istrue(settings.flags,BITFLAG_INVERT_ST_ENABLE)) {
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STEPPERS_DISABLE_PORT &= ~(1<<STEPPERS_DISABLE_BIT);
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} else {
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STEPPERS_DISABLE_PORT |= (1<<STEPPERS_DISABLE_BIT);
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}
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}
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}
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/* "The Stepper Driver Interrupt" - This timer interrupt is the workhorse of Grbl. It is based
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on the Pramod Ranade inverse time stepper algorithm, where a timer ticks at a constant
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frequency and uses time-distance counters to track when its the approximate time for any
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step event. However, the Ranade algorithm, as described, is susceptible to numerical round-off,
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meaning that some axes steps may not execute for a given multi-axis motion.
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Grbl's algorithm slightly differs by using a single Ranade time-distance counter to manage
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a Bresenham line algorithm for multi-axis step events which ensures the number of steps for
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each axis are executed exactly. In other words, it uses a Bresenham within a Bresenham algorithm,
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where one tracks time(Ranade) and the other steps.
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This interrupt pops blocks from the block_buffer and executes them by pulsing the stepper pins
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appropriately. It is supported by The Stepper Port Reset Interrupt which it uses to reset the
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stepper port after each pulse. The bresenham line tracer algorithm controls all three stepper
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outputs simultaneously with these two interrupts.
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*/
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// NOTE: Average time in this ISR is: 5 usec iterating timers only, 20-25 usec with step event, or
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// 15 usec when popping a block. So, ensure Ranade frequency and step pulse times work with this.
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ISR(TIMER2_COMPA_vect)
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{
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// SPINDLE_ENABLE_PORT ^= 1<<SPINDLE_ENABLE_BIT; // Debug: Used to time ISR
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if (busy) { return; } // The busy-flag is used to avoid reentering this interrupt
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// Pulse stepper port pins, if flagged. New block dir will always be set one timer tick
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// before any step pulse due to algorithm design.
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if (st.execute_step) {
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st.execute_step = false;
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STEPPING_PORT = ( STEPPING_PORT & ~(DIRECTION_MASK | STEP_MASK) ) | st.out_bits;
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TCNT0 = st.step_pulse_time; // Reload Timer0 counter.
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TCCR0B = (1<<CS21); // Begin Timer0. Full speed, 1/8 prescaler
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}
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busy = true;
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sei(); // Re-enable interrupts to allow Stepper Port Reset Interrupt to fire on-time.
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// NOTE: The remaining code in this ISR will finish before returning to main program.
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// If there is no step segment, attempt to pop one from the stepper buffer
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if (st.load_flag != LOAD_NOOP) {
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// Anything in the buffer? If so, load and initialize next step segment.
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if (segment_buffer_head != segment_buffer_tail) {
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// NOTE: Loads after a step event. At high rates above 1/2 ISR frequency, there is
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// a small chance that this will load at the same time as a step event. Hopefully,
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// the overhead for this loading event isn't too much.. possibly 2-5 usec.
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// NOTE: The stepper algorithm must control the planner buffer tail as it completes
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// the block moves. Otherwise, a feed hold can leave a few step buffer line moves
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// without the correct planner block information.
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st_current_segment = &segment_buffer[segment_buffer_tail];
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// Load number of steps to execute from stepper buffer
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st.segment_steps_remaining = st_current_segment->n_step;
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st.delta_d = st_current_segment->rate;
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// Check if the counters need to be reset for a new planner block
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if (st.load_flag == LOAD_BLOCK) {
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pl_current_block = plan_get_current_block(); // Should always be there. Stepper buffer handles this.
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st_current_data = &segment_data[st_current_segment->st_data_index];
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// Initialize direction bits for block
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st.out_bits = pl_current_block->direction_bits ^ settings.invert_mask;
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st.execute_step = true; // Set flag to set direction bits upon next ISR tick.
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// Initialize Bresenham line counters
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st.counter_x = (pl_current_block->step_event_count >> 1);
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st.counter_y = st.counter_x;
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st.counter_z = st.counter_x;
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// Initialize inverse time and step rate counter data
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st.counter_d = st_current_data->d_next; // d_next always greater than delta_d.
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}
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st.load_flag = LOAD_NOOP; // Motion loaded. Set no-operation flag until complete.
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} else {
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// Can't discard planner block here if a feed hold stops in middle of block.
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st_go_idle();
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bit_true(sys.execute,EXEC_CYCLE_STOP); // Flag main program for cycle end
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return; // Nothing to do but exit.
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}
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}
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// Iterate inverse time counter. Triggers each Bresenham step event.
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st.counter_d -= st.delta_d;
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// Execute Bresenham step event, when it's time to do so.
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if (st.counter_d < 0) {
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st.counter_d += st_current_data->d_next; // Reload inverse time counter
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st.out_bits = pl_current_block->direction_bits; // Reset out_bits and reload direction bits
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st.execute_step = true;
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// Execute step displacement profile by Bresenham line algorithm
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st.counter_x -= pl_current_block->steps[X_AXIS];
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if (st.counter_x < 0) {
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st.out_bits |= (1<<X_STEP_BIT);
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st.counter_x += pl_current_block->step_event_count;
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if (st.out_bits & (1<<X_DIRECTION_BIT)) { sys.position[X_AXIS]--; }
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else { sys.position[X_AXIS]++; }
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}
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st.counter_y -= pl_current_block->steps[Y_AXIS];
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if (st.counter_y < 0) {
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st.out_bits |= (1<<Y_STEP_BIT);
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st.counter_y += pl_current_block->step_event_count;
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if (st.out_bits & (1<<Y_DIRECTION_BIT)) { sys.position[Y_AXIS]--; }
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else { sys.position[Y_AXIS]++; }
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}
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st.counter_z -= pl_current_block->steps[Z_AXIS];
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if (st.counter_z < 0) {
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st.out_bits |= (1<<Z_STEP_BIT);
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st.counter_z += pl_current_block->step_event_count;
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if (st.out_bits & (1<<Z_DIRECTION_BIT)) { sys.position[Z_AXIS]--; }
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else { sys.position[Z_AXIS]++; }
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}
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// Check step events for trapezoid change or end of block.
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st.segment_steps_remaining--; // Decrement step events count
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if (st.segment_steps_remaining == 0) {
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// Line move is complete, set load line flag to check for new move.
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// Check if last line move in planner block. Discard if so.
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if (st_current_segment->flag == ST_END_OF_BLOCK) {
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plan_discard_current_block();
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st.load_flag = LOAD_BLOCK;
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} else {
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st.load_flag = LOAD_LINE;
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}
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// Discard current block
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if (segment_buffer_head != segment_buffer_tail) {
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segment_buffer_tail = next_block_index( segment_buffer_tail );
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}
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// NOTE: sys.position updates could be done here. The bresenham counters can have
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// their own fast 8-bit addition-only counters. Here we would check the direction and
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// apply it to sys.position accordingly. However, this could take too much time.
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}
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st.out_bits ^= settings.invert_mask; // Apply step port invert mask
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}
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busy = false;
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// SPINDLE_ENABLE_PORT ^= 1<<SPINDLE_ENABLE_BIT;
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}
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// The Stepper Port Reset Interrupt: Timer0 OVF interrupt handles the falling edge of the
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// step pulse. This should always trigger before the next Timer2 COMPA interrupt and independently
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// finish, if Timer2 is disabled after completing a move.
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ISR(TIMER0_OVF_vect)
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{
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STEPPING_PORT = (STEPPING_PORT & ~STEP_MASK) | (settings.invert_mask & STEP_MASK);
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TCCR0B = 0; // Disable timer until needed.
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}
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// Reset and clear stepper subsystem variables
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void st_reset()
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{
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memset(&st, 0, sizeof(st));
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pl_current_block = NULL;
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pl_prep_block = NULL;
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pl_prep_index = 0;
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st_data_prep_index = 0;
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st.load_flag = LOAD_BLOCK;
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busy = false;
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segment_buffer_tail = 0;
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segment_next_head = 1;
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}
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// Initialize and start the stepper motor subsystem
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void st_init()
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{
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// Configure directions of interface pins
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STEPPING_DDR |= STEPPING_MASK;
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STEPPING_PORT = (STEPPING_PORT & ~STEPPING_MASK) | settings.invert_mask;
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STEPPERS_DISABLE_DDR |= 1<<STEPPERS_DISABLE_BIT;
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// Configure Timer 2
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TIMSK2 &= ~(1<<OCIE2A); // Disable Timer2 interrupt while configuring it
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TCCR2B = 0; // Disable Timer2 until needed
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TCNT2 = 0; // Clear Timer2 counter
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TCCR2A = (1<<WGM21); // Set CTC mode
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OCR2A = (F_CPU/ISR_TICKS_PER_SECOND)/8 - 1; // Set Timer2 CTC rate
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// Configure Timer 0
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TIMSK0 &= ~(1<<TOIE0);
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TCCR0A = 0; // Normal operation
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TCCR0B = 0; // Disable Timer0 until needed
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TIMSK0 |= (1<<TOIE0); // Enable overflow interrupt
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// Start in the idle state, but first wake up to check for keep steppers enabled option.
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st_wake_up();
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st_go_idle();
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}
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// Planner external interface to start stepper interrupt and execute the blocks in queue. Called
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// by the main program functions: planner auto-start and run-time command execution.
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void st_cycle_start()
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{
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if (sys.state == STATE_QUEUED) {
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sys.state = STATE_CYCLE;
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st_wake_up();
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}
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}
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// Execute a feed hold with deceleration, only during cycle. Called by main program.
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void st_feed_hold()
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{
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if (sys.state == STATE_CYCLE) {
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sys.state = STATE_HOLD;
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sys.auto_start = false; // Disable planner auto start upon feed hold.
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}
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}
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// Reinitializes the cycle plan and stepper system after a feed hold for a resume. Called by
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// runtime command execution in the main program, ensuring that the planner re-plans safely.
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// NOTE: Bresenham algorithm variables are still maintained through both the planner and stepper
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// cycle reinitializations. The stepper path should continue exactly as if nothing has happened.
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// Only the planner de/ac-celerations profiles and stepper rates have been updated.
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void st_cycle_reinitialize()
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{
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if (pl_current_block != NULL) {
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// Replan buffer from the feed hold stop location.
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// TODO: Need to add up all of the step events in the current planner block to give
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// back to the planner. Should only need it for the current block.
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// BUT! The planner block millimeters is all changed and may be changed into the next
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// planner block. The block millimeters would need to be recalculated via step counts
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// and the mm/step variable.
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// OR. Do we plan the feed hold itself down with the planner.
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plan_cycle_reinitialize(st_current_data->step_events_remaining);
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st.ramp_type = RAMP_ACCEL;
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st.ramp_count = ISR_TICKS_PER_ACCELERATION_TICK/2;
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st.delta_d = 0;
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sys.state = STATE_QUEUED;
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} else {
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sys.state = STATE_IDLE;
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}
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}
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/* Preps stepper buffer. Called from main program.
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NOTE: There doesn't seem to be a great way to figure out how many steps occur within
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a set number of ISR ticks. Numerical round-off and CPU overhead always seems to be a
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critical problem. So, either numerical round-off checks could be made to account for
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them, while CPU overhead could be minimized in some way, or we can flip the algorithm
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around to have the stepper algorithm track number of steps over an indeterminant amount
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of time instead.
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In other words, we use the planner velocity floating point data to get an estimate of
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the number of steps we want to execute. We then back out the approximate velocity for
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the planner to use, which should be much more robust to round-off error. The main problem
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now is that we are loading the stepper algorithm to handle acceleration now, rather than
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pre-calculating with the main program. This approach does make sense in the way that
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planner velocities and stepper profiles can be traced more accurately.
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Which is better? Very hard to tell. The time-based algorithm would be able to handle
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Bresenham step adaptive-resolution much easier and cleaner. Whereas, the step-based would
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require some additional math in the stepper algorithm to adjust on the fly, plus adaptation
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would occur in a non-deterministic manner.
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I suppose it wouldn't hurt to build both to see what's better. Just a lot more work.
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TODO: Need to describe the importance of continuations of step pulses between ramp states
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and planner blocks. This has to do with Alden's problem with step "phase". The things I've
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been doing here limit this phase issue by truncating some of the ramp timing for certain
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events like deceleration initialization and end of block.
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*/
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void st_prep_buffer()
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{
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while (segment_buffer_tail != segment_next_head) { // Check if we need to fill the buffer.
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// Determine if we need to load a new planner block.
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if (pl_prep_block == NULL) {
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pl_prep_block = plan_get_block_by_index(pl_prep_index);
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if (pl_prep_block == NULL) { return; } // No more planner blocks. Let stepper finish out.
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// Prepare commonly shared planner block data for the ensuing step buffer moves
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st_data_prep_index = next_block_index(st_data_prep_index);
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st_prep_data = &segment_data[st_data_prep_index];
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// Initialize Bresenham variables
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st_prep_data->step_events_remaining = pl_prep_block->step_event_count;
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// Convert new block to stepper variables.
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// NOTE: This data can change mid-block from normal planner updates and feedrate overrides. Must
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// be maintained as these execute.
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// TODO: If the planner updates this block, particularly from a deceleration to an acceleration,
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// we must reload the initial rate data, such that the velocity profile is re-constructed correctly.
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// st_prep_data->initial_rate = ceil(sqrt(pl_prep_block->entry_speed_sqr)*(INV_TIME_MULTIPLIER/(60*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic)
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// st_prep_data->nominal_rate = ceil(sqrt(pl_prep_block->nominal_speed_sqr)*(INV_TIME_MULTIPLIER/(60.0*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic)
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// This data doesn't change. Could be performed in the planner, but fits nicely here.
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// Although, acceleration can change for S-curves. So keep it here.
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// st_prep_data->rate_delta = ceil(pl_prep_block->acceleration*
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// ((INV_TIME_MULTIPLIER/(60.0*60.0))/(ISR_TICKS_PER_SECOND*ACCELERATION_TICKS_PER_SECOND))); // (mult*mm/isr_tic/accel_tic)
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// This definitely doesn't change, but could be precalculated in a way to help some of the
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// math in this handler, i.e. millimeters per step event data.
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st_prep_data->d_next = ceil((pl_prep_block->millimeters*INV_TIME_MULTIPLIER)/pl_prep_block->step_event_count); // (mult*mm/step)
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st_prep_data->mm_per_step = pl_prep_block->millimeters/pl_prep_block->step_event_count;
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}
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/*
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// Check if planner has changed block exit parameters. If so, then we have to update the
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// velocity profile for the remainder of this block. Otherwise, the block hasn't changed.
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if (exit_speed_sqr != last_exit_speed_sqr) {
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intersect_distance = 0.5*( millimeters + (entry_speed_sqr-exit_speed_sqr)/(2*acceleration) );
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if (intersect_distance <= 0) { // Deceleration only.
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final_rate_sqr = initial_rate_sqr - 2*acceleration*segment_distance;
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block->decelerate_after = 0;
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} else {
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decelerate_after = (block->nominal_speed_sqr - exit_speed_sqr)/(2*block->acceleration);
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if (decelerate_after > intersect_distance) { decelerate_after = intersect_distance; }
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if (decelerate_after > block->millimeters) { decelerate_after = block->millimeters; }
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}
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}
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n_step = 100; // Estimate distance we're going to travel in this segment
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if (n_step > step_events_remaining) { n_step = step_events_remaining; };
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segment_distance = n_step*mm_per_step; // True distance traveled
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// ISSUE: Either weighted average speed or truncated segments must be used. Otherwise
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// accelerations, in particular high value, will not perform correctly.
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if (distance_traveled < decelerate_after) {
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if (segment_distance + distance_traveled > decelerate_after) {
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n_step = ceil((decelerate_after-distance_traveled)/mm_per_step);
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segment_distance = n_step*mm_per_step;
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}
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}
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// based on time?
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time = incremental time;
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|
v_exit = v_entry + acceleration*time;
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if (v_exit > v_nominal) {
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time_accel = (v_nominal-v_entry)/acceleration;
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distance = v_entry*time_accel + 0.5*acceleration*time_accel**2;
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time_remaining = time - time_accel;
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}
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distance = v_entry*time + 0.5*acceleration*time*time;
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|
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t_accel = (v_nominal - v_entry) / acceleration;
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t_decel = (v_exit - v_nominal) / -acceleration;
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dt = (v_entry-v_exit)/acceleration;
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|
if
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|
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// What's the speed of this segment? Computing per segment can get expensive, but this
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// would allow S-curves to be installed pretty easily here.
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if (initial_speed < nominal_speed) {
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if (initial_distance < decelerate_after) { // Acceleration
|
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exit_speed = sqrt(initial_speed*initial_speed + 2*acceleration*distance);
|
|
if (exit_speed > nominal_speed) { exit_speed = nominal_speed; }
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} else { // Deceleration
|
|
exit_speed = sqrt(initial_speed*initial_speed - 2*acceleration*distance);
|
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}
|
|
average_speed = 0.5*(initial_speed + exit_speed);
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} else { // Cruise
|
|
average_speed = nominal_speed;
|
|
}
|
|
segment_rate = ceil(average_speed*(INV_TIME_MULTIPLIER/(60*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic)
|
|
if (segment_rate < MINIMUM_STEP_RATE) { segment_rate = MINIMUM_STEP_RATE; }
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|
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*/
|
|
|
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|
|
|
/*
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|
TODO: Need to check for a planner flag to indicate a change to this planner block.
|
|
If so, need to check for a change in acceleration state, from deceleration to acceleration,
|
|
to reset the stepper ramp counters and the initial_rate data to trace the new
|
|
ac/de-celeration profile correctly.
|
|
No change conditions:
|
|
- From nominal speed to acceleration from feedrate override
|
|
- From nominal speed to new deceleration.
|
|
- From acceleration to new deceleration point later or cruising point.
|
|
- From acceleration to immediate deceleration? Can happen during feedrate override
|
|
and slowing down, but likely ok by enforcing the normal ramp counter protocol.
|
|
Change conditions:
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|
- From deceleration to acceleration, i.e. common with jogging when new blocks are added.
|
|
*/
|
|
|
|
st_segment_t *st_prep_block = &segment_buffer[segment_buffer_head];
|
|
st_prep_block->st_data_index = st_data_prep_index;
|
|
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|
// TODO: How do you cheaply compute n_step without a sqrt()? Could be performed as 'bins'.
|
|
st_prep_block->n_step = 100; //floor( (exit_speed*approx_time)/mm_per_step );
|
|
// st_segment->n_step = max(st_segment->n_step,MINIMUM_STEPS_PER_BLOCK); // Ensure it moves for very slow motions?
|
|
// st_segment->n_step = min(st_segment->n_step,MAXIMUM_STEPS_PER_BLOCK); // Prevent unsigned int8 overflow.
|
|
|
|
// Check if n_step exceeds steps remaining in planner block. If so, truncate.
|
|
if (st_prep_block->n_step > st_prep_data->step_events_remaining) {
|
|
st_prep_block->n_step = st_prep_data->step_events_remaining;
|
|
}
|
|
|
|
// Check if n_step exceeds decelerate point in block. Need to perform this so that the
|
|
// ramp counters are reset correctly in the stepper algorithm. Can be 1 step, but should
|
|
// be OK since it is likely moving at a fast rate already.
|
|
if (st_prep_block->n_step > pl_prep_block->decelerate_after) {
|
|
st_prep_block->n_step = pl_prep_block->decelerate_after;
|
|
}
|
|
|
|
float distance, exit_speed_sqr;
|
|
distance = st_prep_block->n_step*st_prep_data->mm_per_step; // Always greater than zero
|
|
if (st_prep_data->step_events_remaining >= pl_prep_block->decelerate_after) {
|
|
exit_speed_sqr = pl_prep_block->entry_speed_sqr - 2*pl_prep_block->acceleration*distance;
|
|
// Set ISR tick reset flag for deceleration ramp.
|
|
} else { // Acceleration or cruising ramp
|
|
if (pl_prep_block->entry_speed_sqr < pl_prep_block->nominal_speed_sqr) {
|
|
exit_speed_sqr = pl_prep_block->entry_speed_sqr + 2*pl_prep_block->acceleration*distance;
|
|
if (exit_speed_sqr > pl_prep_block->nominal_speed_sqr) { exit_speed_sqr = pl_prep_block->nominal_speed_sqr; }
|
|
} else {
|
|
exit_speed_sqr = pl_prep_block->nominal_speed_sqr;
|
|
}
|
|
}
|
|
|
|
|
|
// Adjust inverse time counter for ac/de-celerations
|
|
if (st.ramp_type) {
|
|
st.ramp_count--; // Tick acceleration ramp counter
|
|
if (st.ramp_count == 0) { // Adjust step rate when its time
|
|
st.ramp_count = ISR_TICKS_PER_ACCELERATION_TICK; // Reload ramp counter
|
|
if (st.ramp_type == RAMP_ACCEL) { // Adjust velocity for acceleration
|
|
st.delta_d += st_current_data->rate_delta;
|
|
if (st.delta_d >= st_current_data->nominal_rate) { // Reached nominal rate.
|
|
st.delta_d = st_current_data->nominal_rate; // Set cruising velocity
|
|
st.ramp_type = RAMP_NOOP_CRUISE; // Set ramp flag to ignore
|
|
}
|
|
} else { // Adjust velocity for deceleration
|
|
if (st.delta_d > st_current_data->rate_delta) {
|
|
st.delta_d -= st_current_data->rate_delta;
|
|
} else {
|
|
|
|
// Moving near zero feed rate. Gracefully slow down.
|
|
st.delta_d >>= 1; // Integer divide by 2 until complete. Also prevents overflow.
|
|
|
|
// Check for and handle feed hold exit? At this point, machine is stopped.
|
|
|
|
}
|
|
}
|
|
// Finalize adjusted step rate. Ensure minimum.
|
|
if (st.delta_d < MINIMUM_STEP_RATE) { st.d_per_tick = MINIMUM_STEP_RATE; }
|
|
else { st.d_per_tick = st.delta_d; }
|
|
}
|
|
}
|
|
// During feed hold, do not update rate or ramp type. Keep decelerating.
|
|
if (sys.state == STATE_CYCLE) {
|
|
st.delta_d = st_current_data->initial_rate;
|
|
if (st.delta_d == st_current_data->nominal_rate) {
|
|
ramp_type = RAMP_NOOP_CRUISE;
|
|
st.ramp_count = ISR_TICKS_PER_ACCELERATION_TICK/2; // Set ramp counter for trapezoid
|
|
}
|
|
// Acceleration and cruise handled by ramping. Just check for deceleration.
|
|
if (st_current_segment->flag == ST_NOOP) {
|
|
if (st.ramp_type == RAMP_NOOP_CRUISE) {
|
|
st.ramp_count = ISR_TICKS_PER_ACCELERATION_TICK/2; // Set ramp counter for trapezoid
|
|
} else {
|
|
st.ramp_count = ISR_TICKS_PER_ACCELERATION_TICK-st.ramp_count; // Set ramp counter for triangle
|
|
}
|
|
st.ramp_type = RAMP_DECEL;
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Update planner block variables.
|
|
pl_prep_block->entry_speed_sqr = max(0.0,exit_speed_sqr);
|
|
// pl_prep_block->max_entry_speed_sqr = exit_speed_sqr; // ??? Overwrites the corner speed. May need separate variable.
|
|
pl_prep_block->millimeters -= distance; // Potential round-off error near end of block.
|
|
pl_prep_block->millimeters = max(0.0,pl_prep_block->millimeters); // Shouldn't matter.
|
|
|
|
// Update stepper block variables.
|
|
st_prep_data->step_events_remaining -= st_prep_block->n_step;
|
|
if ( st_prep_data->step_events_remaining == 0 ) {
|
|
// Move planner pointer to next block
|
|
st_prep_block->flag = ST_END_OF_BLOCK;
|
|
pl_prep_index = next_block_index(pl_prep_index);
|
|
pl_prep_block = NULL;
|
|
} else {
|
|
st_prep_block->flag = ST_NOOP;
|
|
}
|
|
|
|
// New step block completed. Increment step buffer indices.
|
|
segment_buffer_head = segment_next_head;
|
|
segment_next_head = next_block_index(segment_buffer_head);
|
|
|
|
}
|
|
}
|