805f0f219c
Development push. Lots still broken. - Protected planner concept works! This is a critical precursor to enabling feedrate overrides in allowing the planner buffer and the stepper execution operate atomically. This is done through a intermediary segment buffer. - Still lots of work to be done, as this was a complete overhaul of the planner and stepper subsystems. The code can be cleaned up quite a bit, re-enabling some of the broken features like feed holds, and finishing up some of the concepts - Pushed some of the fixes from the master and edge branch to here, as this will likely replace the edge branch when done.
677 lines
38 KiB
C
677 lines
38 KiB
C
/*
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planner.c - buffers movement commands and manages the acceleration profile plan
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Part of Grbl
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Copyright (c) 2011-2013 Sungeun K. Jeon
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Copyright (c) 2009-2011 Simen Svale Skogsrud
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Copyright (c) 2011 Jens Geisler
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Grbl is free software: you can redistribute it and/or modify
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it under the terms of the GNU General Public License as published by
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the Free Software Foundation, either version 3 of the License, or
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(at your option) any later version.
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Grbl is distributed in the hope that it will be useful,
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but WITHOUT ANY WARRANTY; without even the implied warranty of
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MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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GNU General Public License for more details.
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You should have received a copy of the GNU General Public License
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along with Grbl. If not, see <http://www.gnu.org/licenses/>.
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*/
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/* The ring buffer implementation gleaned from the wiring_serial library by David A. Mellis. */
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#include <inttypes.h>
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#include <stdlib.h>
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#include "planner.h"
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#include "nuts_bolts.h"
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#include "stepper.h"
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#include "settings.h"
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#include "config.h"
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#include "protocol.h"
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#define SOME_LARGE_VALUE 1.0E+38 // Used by rapids and acceleration maximization calculations. Just needs
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// to be larger than any feasible (mm/min)^2 or mm/sec^2 value.
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static plan_block_t block_buffer[BLOCK_BUFFER_SIZE]; // A ring buffer for motion instructions
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static volatile uint8_t block_buffer_tail; // Index of the block to process now
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static uint8_t block_buffer_head; // Index of the next block to be pushed
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static uint8_t next_buffer_head; // Index of the next buffer head
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static uint8_t block_buffer_planned; // Index of the optimally planned block
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// Define planner variables
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typedef struct {
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int32_t position[N_AXIS]; // The planner position of the tool in absolute steps. Kept separate
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// from g-code position for movements requiring multiple line motions,
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// i.e. arcs, canned cycles, and backlash compensation.
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float previous_unit_vec[N_AXIS]; // Unit vector of previous path line segment
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float previous_nominal_speed_sqr; // Nominal speed of previous path line segment
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} planner_t;
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static planner_t pl;
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// Returns the index of the next block in the ring buffer
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// NOTE: Removed modulo (%) operator, which uses an expensive divide and multiplication.
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static uint8_t next_block_index(uint8_t block_index)
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{
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block_index++;
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if (block_index == BLOCK_BUFFER_SIZE) { block_index = 0; }
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return(block_index);
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}
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// Returns the index of the previous block in the ring buffer
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static uint8_t prev_block_index(uint8_t block_index)
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{
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if (block_index == 0) { block_index = BLOCK_BUFFER_SIZE; }
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block_index--;
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return(block_index);
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}
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// Update the entry speed and millimeters remaining to execute for a partially completed block. Called only
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// when the planner knows it will be changing the conditions of this block.
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// TODO: Set up to be called from planner calculations. Need supporting code framework still, i.e. checking
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// and executing this only when necessary, combine with the block_buffer_safe pointer.
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// TODO: This is very similar to the planner reinitialize after a feed hold. Could make this do double duty.
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void plan_update_partial_block(uint8_t block_index, float exit_speed_sqr)
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{
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// TODO: Need to make a condition to check if we need make these calculations. We don't if nothing has
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// been executed or placed into segment buffer. This happens with the first block upon startup or if
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// the segment buffer is exactly in between two blocks. Just check if the step_events_remaining is equal
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// the total step_event_count in the block. If so, we don't have to do anything.
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// !!! block index is the same as block_buffer_safe.
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// See if we can reduce this down to just requesting the millimeters remaining..
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uint8_t is_decelerating;
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float millimeters_remaining = 0.0;
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st_fetch_partial_block_parameters(block_index, &millimeters_remaining, &is_decelerating);
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if (millimeters_remaining != 0.0) {
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// Point to current block partially executed by stepper algorithm
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plan_block_t *partial_block = plan_get_block_by_index(block_index);
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// Compute the midway speed of the partially completely block at the end of the segment buffer.
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if (is_decelerating) { // Block is decelerating
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partial_block->entry_speed_sqr = exit_speed_sqr - 2*partial_block->acceleration*millimeters_remaining;
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} else { // Block is accelerating or cruising
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partial_block->entry_speed_sqr += 2*partial_block->acceleration*(partial_block->millimeters-millimeters_remaining);
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partial_block->entry_speed_sqr = min(partial_block->entry_speed_sqr, partial_block->nominal_speed_sqr);
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}
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// Update only the relevant planner block information so the planner can plan correctly.
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partial_block->millimeters = millimeters_remaining;
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partial_block->max_entry_speed_sqr = partial_block->entry_speed_sqr; // Not sure if this needs to be updated.
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}
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}
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/* PLANNER SPEED DEFINITION
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+--------+ <- current->nominal_speed
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/ \
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current->entry_speed -> + \
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| + <- next->entry_speed (aka exit speed)
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+-------------+
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time -->
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Recalculates the motion plan according to the following algorithm:
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1. Go over every block in reverse order and calculate a junction speed reduction (i.e. block_t.entry_speed)
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so that:
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a. The junction speed is equal to or less than the maximum junction speed limit
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b. No speed reduction within one block requires faster deceleration than the acceleration limits.
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c. The last (or newest appended) block is planned from a complete stop.
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2. Go over every block in chronological (forward) order and dial down junction speed values if
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a. The speed increase within one block would require faster acceleration than the acceleration limits.
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When these stages are complete, all blocks have a junction entry speed that will allow all speed changes
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to be performed using the overall limiting acceleration value, and where no junction speed is greater
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than the max limit. In other words, it just computed the fastest possible velocity profile through all
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buffered blocks, where the final buffered block is planned to come to a full stop when the buffer is fully
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executed. Finally it will:
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3. Convert the plan to data that the stepper algorithm needs. Only block trapezoids adjacent to a
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a planner-modified junction speed with be updated, the others are assumed ok as is.
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All planner computations(1)(2) are performed in floating point to minimize numerical round-off errors. Only
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when planned values are converted to stepper rate parameters(3), these are integers. If another motion block
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is added while executing, the planner will re-plan and update the stored optimal velocity profile as it goes.
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Conceptually, the planner works like blowing up a balloon, where the balloon is the velocity profile. It's
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constrained by the speeds at the beginning and end of the buffer, along with the maximum junction speeds and
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nominal speeds of each block. Once a plan is computed, or balloon filled, this is the optimal velocity profile
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through all of the motions in the buffer. Whenever a new block is added, this changes some of the limiting
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conditions, or how the balloon is filled, so it has to be re-calculated to get the new optimal velocity profile.
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Also, since the planner only computes on what's in the planner buffer, some motions with lots of short line
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segments, like arcs, may seem to move slow. This is because there simply isn't enough combined distance traveled
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in the entire buffer to accelerate up to the nominal speed and then decelerate to a stop at the end of the
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buffer. There are a few simple solutions to this: (1) Maximize the machine acceleration. The planner will be
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able to compute higher speed profiles within the same combined distance. (2) Increase line segment(s) distance.
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The more combined distance the planner has to use, the faster it can go. (3) Increase the MINIMUM_JUNCTION_SPEED.
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Not recommended. This will change what speed the planner plans to at the end of the buffer. Can lead to lost
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steps when coming to a stop. (4) [BEST] Increase the planner buffer size. The more combined distance, the
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bigger the balloon, or faster it can go. But this is not possible for 328p Arduinos because its limited memory
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is already maxed out. Future ARM versions should not have this issue, with look-ahead planner blocks numbering
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up to a hundred or more.
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NOTE: Since this function is constantly re-calculating for every new incoming block, it must be as efficient
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as possible. For example, in situations like arc generation or complex curves, the short, rapid line segments
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can execute faster than new blocks can be added, and the planner buffer will then starve and empty, leading
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to weird hiccup-like jerky motions.
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Index mapping:
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- block_buffer_head: Points to the newest incoming buffer block just added by plan_buffer_line(). The planner
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never touches the exit speed of this block, which always defaults to MINIMUM_JUNCTION_SPEED.
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- block_buffer_tail: Points to the beginning of the planner buffer. First to be executed or being executed.
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Can dynamically change with the old stepper algorithm, but with the new algorithm, this should be impossible
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as long as the segment buffer is not empty.
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- next_buffer_head: Points to next planner buffer block after the last block. Should always be empty.
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- block_buffer_safe: Points to the first planner block in the buffer for which it is safe to change. Since
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the stepper can be executing the first block and if the planner changes its conditions, this will cause
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a discontinuity and error in the stepper profile with lost steps likely. With the new stepper algorithm,
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the block_buffer_safe is always where the stepper segment buffer ends and can never be overwritten, but
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this can change the state of the block profile from a pure trapezoid assumption. Meaning, if that block
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is decelerating, the planner conditions can change such that the block can new accelerate mid-block.
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!!! I need to make sure that the stepper algorithm can modify the acceleration mid-block. Needed for feedrate overrides too.
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!!! planner_recalculate() may not work correctly with re-planning.... may need to artificially set both the
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block_buffer_head and next_buffer_head back one index so that this works correctly, or allow the operation
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of this function to accept two different conditions to operate on.
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- block_buffer_planned: Points to the first buffer block after the last optimally fixed block, which can no longer be
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improved. This block and the trailing buffer blocks that can still be altered when new blocks are added. This planned
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block points to the transition point between the fixed and non-fixed states and is handled slightly different. The entry
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speed is fixed, indicating the reverse pass cannot maximize the speed further, but the velocity profile within it
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can still be changed, meaning the forward pass calculations must start from here and influence the following block
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entry speed.
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!!! Need to check if this is the start of the non-optimal or the end of the optimal block.
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*/
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static void planner_recalculate()
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{
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// Query stepper module for safe planner block index to recalculate to, which corresponds to the end
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// of the step segment buffer.
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uint8_t block_buffer_safe = st_get_prep_block_index();
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// TODO: Make sure that we don't have to check for the block_buffer_tail condition, if the stepper module
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// returns a NULL pointer or something. This could happen when the segment buffer is empty. Although,
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// this call won't return a NULL, only an index.. I have to make sure that this index is synced with the
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// planner at all times.
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/* - In theory, the state of the segment buffer can exist anywhere within the planner buffer tail and head-1
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or is empty, when there is nothing in the segment queue. The safe pointer can be the buffer head only
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when the planner queue has been entirely queued into the segment buffer and there are no more blocks
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in the planner buffer. The segment buffer will to continue to execute the remainder of it, but the
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planner should be able to treat a newly added block during this time as an empty planner buffer since
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we can't touch the segment buffer.
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- The segment buffer is atomic to the planner buffer, because the main program computes these seperately.
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Even if we move the planner head pointer early at the end of plan_buffer_line(), this shouldn't
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effect the safe pointer.
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- If the safe pointer is at head-1, this means that the stepper algorithm has segments queued and may
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be executing. This is the last block in the planner queue, so it has been planned to decelerate to
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zero at its end. When adding a new block, there will be at least two blocks to work with. When resuming,
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from a feed hold, we only have this block and will be computing nothing. The planner doesn't have to
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do anything, since the trapezoid calculations called by the stepper module should complete the block plan.
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- In most cases, the safe pointer is at the plan tail or the block after, and rarely on the block two
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beyond the tail. Since the safe pointer points to the block used at the end of the segment buffer, it
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can be in any one of these states. As the stepper module executes the planner block, the buffer tail,
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and hence the safe pointer, can push forward through the planner blocks and overcome the planned
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pointer at any time.
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- Does the reverse pass not touch either the safe or the plan pointer blocks? The plan pointer only
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allows the velocity profile within it to be altered, but not the entry speed, so the reverse pass
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ignores this block. The safe pointer is the same way, where the entry speed does not change, but
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the velocity profile within it does.
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- The planned pointer can exist anywhere in a given plan, except for the planner buffer head, if everything
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operates as anticipated. Since the planner buffer can be executed by the stepper algorithm as any
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rate and could empty the planner buffer quickly, the planner tail can overtake the planned pointer
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at any time, but will never go around the ring buffer and re-encounter itself, the plan itself is not
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changed by adding a new block or something else.
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- The planner recalculate function should always reset the planned pointer at the proper break points
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or when it encounters the safe block pointer, but will only do so when there are more than one block
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in the buffer. In the case of single blocks, the planned pointer should always be set to the first
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write-able block in the buffer, aka safe block.
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- When does this not work? There might be an issue when the planned pointer moves from the tail to the
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next head as a new block is being added and planned. Otherwise, the planned pointer should remain
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static within the ring buffer no matter what the buffer is doing: being executed, adding new blocks,
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or both simultaneously. Need to make sure that this case is covered.
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*/
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// Recompute plan only when there is more than one planner block in the buffer. Can't do anything with one.
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// NOTE: block_buffer_safe can be equal to block_buffer_head if the segment buffer has completely queued up
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// the remainder of the planner buffer. In this case, a new planner block will be treated as a single block.
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if (block_buffer_head == block_buffer_safe) { // Also catches head = tail
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// Just set block_buffer_planned pointer.
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block_buffer_planned = block_buffer_head;
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printString("z");
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// TODO: Feedrate override of one block needs to update the partial block with an exit speed of zero. For
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// a single added block and recalculate after a feed hold, we don't need to compute this, since we already
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// know that the velocity starts and ends at zero. With an override, we can be traveling at some midblock
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// rate, and we have to calculate the new velocity profile from it.
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// plan_update_partial_block(block_index,0.0);
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} else {
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// TODO: If the nominal speeds change during a feedrate override, we need to recompute the max entry speeds for
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// all junctions before proceeding.
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// Initialize planner buffer pointers and indexing.
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uint8_t block_index = block_buffer_head;
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plan_block_t *current = &block_buffer[block_index];
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// Calculate maximum entry speed for last block in buffer, where the exit speed is always zero.
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current->entry_speed_sqr = min( current->max_entry_speed_sqr, 2*current->acceleration*current->millimeters);
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// Reverse Pass: Coarsely maximize all possible deceleration curves back-planning from the last
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// block in buffer. Cease planning when: (1) the last optimal planned pointer is reached.
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// (2) the safe block pointer is reached, whereby the planned pointer is updated.
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// NOTE: Forward pass will later refine and correct the reverse pass to create an optimal plan.
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// NOTE: If the safe block is encountered before the planned block pointer, we know the safe block
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// will be recomputed within the plan. So, we need to update it if it is partially completed.
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float entry_speed_sqr;
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plan_block_t *next;
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block_index = prev_block_index(block_index);
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if (block_index == block_buffer_safe) { // !! OR plan pointer? Yes I think so.
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// Only two plannable blocks in buffer. Compute previous block based on
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// !!! May only work if a new block is being added. Not for an override. The exit speed isn't zero.
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// !!! Need to make the current entry speed calculation after this.
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plan_update_partial_block(block_index, 0.0);
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block_buffer_planned = block_index;
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printString("y");
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} else {
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// Three or more plan-able
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while (block_index != block_buffer_planned) {
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next = current;
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current = &block_buffer[block_index];
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// Increment block index early to check if the safe block is before the current block. If encountered,
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// this is an exit condition as we can't go further than this block in the reverse pass.
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block_index = prev_block_index(block_index);
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if (block_index == block_buffer_safe) {
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// Check if the safe block is partially completed. If so, update it before its exit speed
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// (=current->entry speed) is over-written.
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// TODO: The update breaks with feedrate overrides, because the replanning process no longer has
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// the previous nominal speed to update this block with. There will need to be something along the
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// lines of a nominal speed change check and send the correct value to this function.
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plan_update_partial_block(block_index,current->entry_speed_sqr);
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printString("x");
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// Set planned pointer at safe block and for loop exit after following computation is done.
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block_buffer_planned = block_index;
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}
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// Compute maximum entry speed decelerating over the current block from its exit speed.
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if (current->entry_speed_sqr != current->max_entry_speed_sqr) {
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entry_speed_sqr = next->entry_speed_sqr + 2*current->acceleration*current->millimeters;
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if (entry_speed_sqr < current->max_entry_speed_sqr) {
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current->entry_speed_sqr = entry_speed_sqr;
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} else {
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current->entry_speed_sqr = current->max_entry_speed_sqr;
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}
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}
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}
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}
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// Forward Pass: Forward plan the acceleration curve from the planned pointer onward.
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// Also scans for optimal plan breakpoints and appropriately updates the planned pointer.
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next = &block_buffer[block_buffer_planned]; // Begin at buffer planned pointer
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block_index = next_block_index(block_buffer_planned);
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while (block_index != next_buffer_head) {
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current = next;
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next = &block_buffer[block_index];
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// Any acceleration detected in the forward pass automatically moves the optimal planned
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// pointer forward, since everything before this is all optimal. In other words, nothing
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// can improve the plan from the buffer tail to the planned pointer by logic.
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if (current->entry_speed_sqr < next->entry_speed_sqr) {
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entry_speed_sqr = current->entry_speed_sqr + 2*current->acceleration*current->millimeters;
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// If true, current block is full-acceleration and we can move the planned pointer forward.
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if (entry_speed_sqr < next->entry_speed_sqr) {
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next->entry_speed_sqr = entry_speed_sqr; // Always <= max_entry_speed_sqr. Backward pass sets this.
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block_buffer_planned = block_index; // Set optimal plan pointer.
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}
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}
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// Any block set at its maximum entry speed also creates an optimal plan up to this
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// point in the buffer. When the plan is bracketed by either the beginning of the
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// buffer and a maximum entry speed or two maximum entry speeds, every block in between
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// cannot logically be further improved. Hence, we don't have to recompute them anymore.
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if (next->entry_speed_sqr == next->max_entry_speed_sqr) {
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block_buffer_planned = block_index; // Set optimal plan pointer
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}
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block_index = next_block_index( block_index );
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}
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}
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}
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void plan_reset_buffer()
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{
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block_buffer_planned = block_buffer_tail;
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}
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void plan_init()
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{
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block_buffer_tail = 0;
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block_buffer_head = 0; // Empty = tail
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next_buffer_head = 1; // next_block_index(block_buffer_head)
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plan_reset_buffer();
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memset(&pl, 0, sizeof(pl)); // Clear planner struct
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}
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void plan_discard_current_block()
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{
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if (block_buffer_head != block_buffer_tail) { // Discard non-empty buffer.
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block_buffer_tail = next_block_index( block_buffer_tail );
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}
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}
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plan_block_t *plan_get_current_block()
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{
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if (block_buffer_head == block_buffer_tail) { // Buffer empty
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plan_reset_buffer();
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return(NULL);
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}
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return(&block_buffer[block_buffer_tail]);
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}
|
|
|
|
|
|
plan_block_t *plan_get_block_by_index(uint8_t block_index)
|
|
{
|
|
if (block_buffer_head == block_index) { return(NULL); }
|
|
return(&block_buffer[block_index]);
|
|
}
|
|
|
|
|
|
// Returns the availability status of the block ring buffer. True, if full.
|
|
uint8_t plan_check_full_buffer()
|
|
{
|
|
if (block_buffer_tail == next_buffer_head) { return(true); }
|
|
return(false);
|
|
}
|
|
|
|
|
|
// Block until all buffered steps are executed or in a cycle state. Works with feed hold
|
|
// during a synchronize call, if it should happen. Also, waits for clean cycle end.
|
|
void plan_synchronize()
|
|
{
|
|
while (plan_get_current_block() || sys.state == STATE_CYCLE) {
|
|
protocol_execute_runtime(); // Check and execute run-time commands
|
|
if (sys.abort) { return; } // Check for system abort
|
|
}
|
|
}
|
|
|
|
|
|
// Add a new linear movement to the buffer. target[N_AXIS] is the signed, absolute target position
|
|
// in millimeters. Feed rate specifies the speed of the motion. If feed rate is inverted, the feed
|
|
// rate is taken to mean "frequency" and would complete the operation in 1/feed_rate minutes.
|
|
// All position data passed to the planner must be in terms of machine position to keep the planner
|
|
// independent of any coordinate system changes and offsets, which are handled by the g-code parser.
|
|
// NOTE: Assumes buffer is available. Buffer checks are handled at a higher level by motion_control.
|
|
// In other words, the buffer head is never equal to the buffer tail. Also the feed rate input value
|
|
// is used in three ways: as a normal feed rate if invert_feed_rate is false, as inverse time if
|
|
// invert_feed_rate is true, or as seek/rapids rate if the feed_rate value is negative (and
|
|
// invert_feed_rate always false).
|
|
void plan_buffer_line(float *target, float feed_rate, uint8_t invert_feed_rate)
|
|
{
|
|
// Prepare and initialize new block
|
|
plan_block_t *block = &block_buffer[block_buffer_head];
|
|
block->step_event_count = 0;
|
|
block->millimeters = 0;
|
|
block->direction_bits = 0;
|
|
block->acceleration = SOME_LARGE_VALUE; // Scaled down to maximum acceleration later
|
|
|
|
// Compute and store initial move distance data.
|
|
// TODO: After this for-loop, we don't touch the stepper algorithm data. Might be a good idea
|
|
// to try to keep these types of things completely separate from the planner for portability.
|
|
int32_t target_steps[N_AXIS];
|
|
float unit_vec[N_AXIS], delta_mm;
|
|
uint8_t idx;
|
|
for (idx=0; idx<N_AXIS; idx++) {
|
|
// Calculate target position in absolute steps. This conversion should be consistent throughout.
|
|
target_steps[idx] = lround(target[idx]*settings.steps_per_mm[idx]);
|
|
|
|
// Number of steps for each axis and determine max step events
|
|
block->steps[idx] = labs(target_steps[idx]-pl.position[idx]);
|
|
block->step_event_count = max(block->step_event_count, block->steps[idx]);
|
|
|
|
// Compute individual axes distance for move and prep unit vector calculations.
|
|
// NOTE: Computes true distance from converted step values.
|
|
delta_mm = (target_steps[idx] - pl.position[idx])/settings.steps_per_mm[idx];
|
|
unit_vec[idx] = delta_mm; // Store unit vector numerator. Denominator computed later.
|
|
|
|
// Set direction bits. Bit enabled always means direction is negative.
|
|
if (delta_mm < 0 ) { block->direction_bits |= get_direction_mask(idx); }
|
|
|
|
// Incrementally compute total move distance by Euclidean norm. First add square of each term.
|
|
block->millimeters += delta_mm*delta_mm;
|
|
}
|
|
block->millimeters = sqrt(block->millimeters); // Complete millimeters calculation with sqrt()
|
|
|
|
// Bail if this is a zero-length block. Highly unlikely to occur.
|
|
if (block->step_event_count == 0) { return; }
|
|
|
|
// Adjust feed_rate value to mm/min depending on type of rate input (normal, inverse time, or rapids)
|
|
// TODO: Need to distinguish a rapids vs feed move for overrides. Some flag of some sort.
|
|
if (feed_rate < 0) { feed_rate = SOME_LARGE_VALUE; } // Scaled down to absolute max/rapids rate later
|
|
else if (invert_feed_rate) { feed_rate = block->millimeters/feed_rate; }
|
|
|
|
// Calculate the unit vector of the line move and the block maximum feed rate and acceleration limited
|
|
// by the maximum possible values. Block rapids rates are computed or feed rates are scaled down so
|
|
// they don't exceed the maximum axes velocities. The block acceleration is maximized based on direction
|
|
// and axes properties as well.
|
|
// NOTE: This calculation assumes all axes are orthogonal (Cartesian) and works with ABC-axes,
|
|
// if they are also orthogonal/independent. Operates on the absolute value of the unit vector.
|
|
float inverse_unit_vec_value;
|
|
float inverse_millimeters = 1.0/block->millimeters; // Inverse millimeters to remove multiple float divides
|
|
float junction_cos_theta = 0;
|
|
for (idx=0; idx<N_AXIS; idx++) {
|
|
if (unit_vec[idx] != 0) { // Avoid divide by zero.
|
|
unit_vec[idx] *= inverse_millimeters; // Complete unit vector calculation
|
|
inverse_unit_vec_value = abs(1.0/unit_vec[idx]); // Inverse to remove multiple float divides.
|
|
|
|
// Check and limit feed rate against max individual axis velocities and accelerations
|
|
feed_rate = min(feed_rate,settings.max_velocity[idx]*inverse_unit_vec_value);
|
|
block->acceleration = min(block->acceleration,settings.acceleration[idx]*inverse_unit_vec_value);
|
|
|
|
// Incrementally compute cosine of angle between previous and current path. Cos(theta) of the junction
|
|
// between the current move and the previous move is simply the dot product of the two unit vectors,
|
|
// where prev_unit_vec is negative. Used later to compute maximum junction speed.
|
|
junction_cos_theta -= pl.previous_unit_vec[idx] * unit_vec[idx];
|
|
}
|
|
}
|
|
|
|
|
|
// TODO: Need to check this method handling zero junction speeds when starting from rest.
|
|
if (block_buffer_head == block_buffer_tail) {
|
|
|
|
// Initialize block entry speed as zero. Assume it will be starting from rest. Planner will correct this later.
|
|
// !!! Ensures when the first block starts from zero speed. If we do this in the planner, this will break
|
|
// feedrate overrides later, as you can override this single block and it maybe moving already at a given rate.
|
|
// Better to do it here and make it clean.
|
|
// !!! Shouldn't need this for anything other than a single block.
|
|
block->entry_speed_sqr = 0.0;
|
|
block->max_junction_speed_sqr = 0.0; // Starting from rest. Enforce start from zero velocity.
|
|
|
|
} else {
|
|
/*
|
|
Compute maximum allowable entry speed at junction by centripetal acceleration approximation.
|
|
Let a circle be tangent to both previous and current path line segments, where the junction
|
|
deviation is defined as the distance from the junction to the closest edge of the circle,
|
|
colinear with the circle center. The circular segment joining the two paths represents the
|
|
path of centripetal acceleration. Solve for max velocity based on max acceleration about the
|
|
radius of the circle, defined indirectly by junction deviation. This may be also viewed as
|
|
path width or max_jerk in the previous grbl version. This approach does not actually deviate
|
|
from path, but used as a robust way to compute cornering speeds, as it takes into account the
|
|
nonlinearities of both the junction angle and junction velocity.
|
|
|
|
NOTE: If the junction deviation value is finite, Grbl executes the motions in an exact path
|
|
mode (G61). If the junction deviation value is zero, Grbl will execute the motion in an exact
|
|
stop mode (G61.1) manner. In the future, if continuous mode (G64) is desired, the math here
|
|
is exactly the same. Instead of motioning all the way to junction point, the machine will
|
|
just follow the arc circle defined here. The Arduino doesn't have the CPU cycles to perform
|
|
a continuous mode path, but ARM-based microcontrollers most certainly do.
|
|
|
|
NOTE: The max junction speed is a fixed value, since machine acceleration limits cannot be
|
|
changed dynamically during operation nor can the line segment geometry. This must be kept in
|
|
memory in the event of a feedrate override changing the nominal speeds of blocks, which can
|
|
change the overall maximum entry speed conditions of all blocks.
|
|
|
|
*/
|
|
// NOTE: Computed without any expensive trig, sin() or acos(), by trig half angle identity of cos(theta).
|
|
float sin_theta_d2 = sqrt(0.5*(1.0-junction_cos_theta)); // Trig half angle identity. Always positive.
|
|
|
|
// TODO: Acceleration used in calculation needs to be limited by the minimum of the two junctions.
|
|
block->max_junction_speed_sqr = max( MINIMUM_JUNCTION_SPEED*MINIMUM_JUNCTION_SPEED,
|
|
(block->acceleration * settings.junction_deviation * sin_theta_d2)/(1.0-sin_theta_d2) );
|
|
}
|
|
|
|
// Store block nominal speed
|
|
block->nominal_speed_sqr = feed_rate*feed_rate; // (mm/min). Always > 0
|
|
|
|
// Compute the junction maximum entry based on the minimum of the junction speed and neighboring nominal speeds.
|
|
// TODO: Should call a function to determine this. The function can be used elsewhere for feedrate overrides later.
|
|
block->max_entry_speed_sqr = min(block->max_junction_speed_sqr,
|
|
min(block->nominal_speed_sqr,pl.previous_nominal_speed_sqr));
|
|
|
|
// Update previous path unit_vector and nominal speed (squared)
|
|
memcpy(pl.previous_unit_vec, unit_vec, sizeof(unit_vec)); // pl.previous_unit_vec[] = unit_vec[]
|
|
pl.previous_nominal_speed_sqr = block->nominal_speed_sqr;
|
|
|
|
// Update planner position
|
|
memcpy(pl.position, target_steps, sizeof(target_steps)); // pl.position[] = target_steps[]
|
|
|
|
planner_recalculate();
|
|
|
|
// Update buffer head and next buffer head indices. Advance only after new plan has been computed.
|
|
block_buffer_head = next_buffer_head;
|
|
next_buffer_head = next_block_index(block_buffer_head);
|
|
|
|
|
|
|
|
int32_t blength = block_buffer_head - block_buffer_tail;
|
|
if (blength < 0) { blength += BLOCK_BUFFER_SIZE; }
|
|
printInteger(blength);
|
|
|
|
|
|
}
|
|
|
|
|
|
// Reset the planner position vectors. Called by the system abort/initialization routine.
|
|
void plan_sync_position()
|
|
{
|
|
uint8_t idx;
|
|
for (idx=0; idx<N_AXIS; idx++) {
|
|
pl.position[idx] = sys.position[idx];
|
|
}
|
|
}
|
|
|
|
|
|
|
|
|
|
/* STEPPER VELOCITY PROFILE DEFINITION
|
|
less than nominal rate-> +
|
|
+--------+ <- nominal_rate /|\
|
|
/ \ / | \
|
|
initial_rate -> + \ / | + <- next->initial_rate
|
|
| + <- next->initial_rate / | |
|
|
+-------------+ initial_rate -> +----+--+
|
|
time --> ^ ^ ^ ^
|
|
| | | |
|
|
decelerate distance decelerate distance
|
|
|
|
Calculates the "trapezoid" velocity profile parameters of a planner block for the stepper
|
|
algorithm. The planner computes the entry and exit speeds of each block, but does not bother to
|
|
determine the details of the velocity profiles within them, as they aren't needed for computing
|
|
an optimal plan. When the stepper algorithm begins to execute a block, the block velocity profiles
|
|
are computed ad hoc.
|
|
|
|
Each block velocity profiles can be described as either a trapezoidal or a triangular shape. The
|
|
trapezoid occurs when the block reaches the nominal speed of the block and cruises for a period of
|
|
time. A triangle occurs when the nominal speed is not reached within the block. Both of these
|
|
velocity profiles may also be truncated on either end with no acceleration or deceleration ramps,
|
|
as they can be influenced by the conditions of neighboring blocks.
|
|
|
|
The following function determines the type of velocity profile and stores the minimum required
|
|
information for the stepper algorithm to execute the calculated profiles. Since the stepper
|
|
algorithm always assumes to begin accelerating from the initial_rate and cruise if the nominal_rate
|
|
is reached, we only need to know when to begin deceleration to the end of the block. Hence, only
|
|
the distance from the end of the block to begin a deceleration ramp are computed.
|
|
*/
|
|
float plan_calculate_velocity_profile(uint8_t block_index)
|
|
{
|
|
plan_block_t *current_block = &block_buffer[block_index];
|
|
|
|
// Determine current block exit speed
|
|
float exit_speed_sqr = 0.0; // Initialize for end of planner buffer. Zero speed.
|
|
plan_block_t *next_block = plan_get_block_by_index(next_block_index(block_index));
|
|
if (next_block != NULL) { exit_speed_sqr = next_block->entry_speed_sqr; } // Exit speed is the entry speed of next buffer block
|
|
|
|
// First determine intersection distance (in steps) from the exit point for a triangular profile.
|
|
// Computes: d_intersect = distance/2 + (v_entry^2-v_exit^2)/(4*acceleration)
|
|
float intersect_distance = 0.5*( current_block->millimeters + (current_block->entry_speed_sqr-exit_speed_sqr)/(2*current_block->acceleration) );
|
|
|
|
// Check if this is a pure acceleration block by a intersection distance less than zero. Also
|
|
// prevents signed and unsigned integer conversion errors.
|
|
if (intersect_distance > 0 ) {
|
|
float decelerate_distance;
|
|
// Determine deceleration distance (in steps) from nominal speed to exit speed for a trapezoidal profile.
|
|
// Value is never negative. Nominal speed is always greater than or equal to the exit speed.
|
|
// Computes: d_decelerate = (v_nominal^2 - v_exit^2)/(2*acceleration)
|
|
decelerate_distance = (current_block->nominal_speed_sqr - exit_speed_sqr)/(2*current_block->acceleration);
|
|
|
|
// The lesser of the two triangle and trapezoid distances always defines the velocity profile.
|
|
if (decelerate_distance > intersect_distance) { decelerate_distance = intersect_distance; }
|
|
|
|
// Finally, check if this is a pure deceleration block.
|
|
if (decelerate_distance > current_block->millimeters) { return(0.0); }
|
|
else { return( (current_block->millimeters-decelerate_distance) ); }
|
|
}
|
|
return( current_block->millimeters ); // No deceleration in velocity profile.
|
|
}
|
|
|
|
|
|
// Re-initialize buffer plan with a partially completed block, assumed to exist at the buffer tail.
|
|
// Called after a steppers have come to a complete stop for a feed hold and the cycle is stopped.
|
|
void plan_cycle_reinitialize(int32_t step_events_remaining)
|
|
{
|
|
plan_block_t *block = &block_buffer[block_buffer_tail]; // Point to partially completed block
|
|
|
|
// Only remaining millimeters and step_event_count need to be updated for planner recalculate.
|
|
// Other variables (step_x, step_y, step_z, rate_delta, etc.) all need to remain the same to
|
|
// ensure the original planned motion is resumed exactly.
|
|
block->millimeters = (block->millimeters*step_events_remaining)/block->step_event_count;
|
|
block->step_event_count = step_events_remaining;
|
|
|
|
// Re-plan from a complete stop. Reset planner entry speeds and buffer planned pointer.
|
|
block->entry_speed_sqr = 0.0;
|
|
block->max_entry_speed_sqr = 0.0;
|
|
block_buffer_planned = block_buffer_tail;
|
|
planner_recalculate();
|
|
}
|