670 lines
36 KiB
C
670 lines
36 KiB
C
/*
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planner.c - buffers movement commands and manages the acceleration profile plan
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Part of Grbl
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Copyright (c) 2011-2013 Sungeun K. Jeon
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Copyright (c) 2009-2011 Simen Svale Skogsrud
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Copyright (c) 2011 Jens Geisler
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Grbl is free software: you can redistribute it and/or modify
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it under the terms of the GNU General Public License as published by
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the Free Software Foundation, either version 3 of the License, or
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(at your option) any later version.
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Grbl is distributed in the hope that it will be useful,
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but WITHOUT ANY WARRANTY; without even the implied warranty of
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MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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GNU General Public License for more details.
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You should have received a copy of the GNU General Public License
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along with Grbl. If not, see <http://www.gnu.org/licenses/>.
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*/
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/* The ring buffer implementation gleaned from the wiring_serial library by David A. Mellis. */
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#include <inttypes.h>
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#include <stdlib.h>
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#include "planner.h"
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#include "nuts_bolts.h"
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#include "stepper.h"
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#include "settings.h"
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#include "config.h"
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#include "protocol.h"
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#define SOME_LARGE_VALUE 1.0E+38 // Used by rapids and acceleration maximization calculations. Just needs
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// to be larger than any feasible (mm/min)^2 or mm/sec^2 value.
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static plan_block_t block_buffer[BLOCK_BUFFER_SIZE]; // A ring buffer for motion instructions
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static volatile uint8_t block_buffer_tail; // Index of the block to process now
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static uint8_t block_buffer_head; // Index of the next block to be pushed
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static uint8_t next_buffer_head; // Index of the next buffer head
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static uint8_t block_buffer_planned; // Index of the optimally planned block
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// Define planner variables
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typedef struct {
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int32_t position[N_AXIS]; // The planner position of the tool in absolute steps. Kept separate
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// from g-code position for movements requiring multiple line motions,
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// i.e. arcs, canned cycles, and backlash compensation.
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float previous_unit_vec[N_AXIS]; // Unit vector of previous path line segment
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float previous_nominal_speed_sqr; // Nominal speed of previous path line segment
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} planner_t;
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static planner_t pl;
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// Returns the index of the next block in the ring buffer. Also called by stepper segment buffer.
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// NOTE: Removed modulo (%) operator, which uses an expensive divide and multiplication.
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uint8_t plan_next_block_index(uint8_t block_index)
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{
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block_index++;
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if (block_index == BLOCK_BUFFER_SIZE) { block_index = 0; }
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return(block_index);
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}
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// Returns the index of the previous block in the ring buffer
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static uint8_t plan_prev_block_index(uint8_t block_index)
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{
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if (block_index == 0) { block_index = BLOCK_BUFFER_SIZE; }
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block_index--;
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return(block_index);
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}
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// Update the entry speed and millimeters remaining to execute for a partially completed block. Called only
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// when the planner knows it will be changing the conditions of this block.
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// TODO: Set up to be called from planner calculations. Need supporting code framework still, i.e. checking
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// and executing this only when necessary, combine with the block_buffer_safe pointer.
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// TODO: This is very similar to the planner reinitialize after a feed hold. Could make this do double duty.
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void plan_update_partial_block(uint8_t block_index, float exit_speed_sqr)
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{
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// TODO: Need to make a condition to check if we need make these calculations. We don't if nothing has
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// been executed or placed into segment buffer. This happens with the first block upon startup or if
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// the segment buffer is exactly in between two blocks. Just check if the step_events_remaining is equal
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// the total step_event_count in the block. If so, we don't have to do anything.
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// !!! block index is the same as block_buffer_safe.
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// See if we can reduce this down to just requesting the millimeters remaining..
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uint8_t is_decelerating;
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float millimeters_remaining = 0.0;
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st_fetch_partial_block_parameters(block_index, &millimeters_remaining, &is_decelerating);
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if (millimeters_remaining != 0.0) {
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// Point to current block partially executed by stepper algorithm
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plan_block_t *partial_block = plan_get_block_by_index(block_index);
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// Compute the midway speed of the partially completely block at the end of the segment buffer.
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if (is_decelerating) { // Block is decelerating
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partial_block->entry_speed_sqr = exit_speed_sqr - 2*partial_block->acceleration*millimeters_remaining;
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} else { // Block is accelerating or cruising
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partial_block->entry_speed_sqr += 2*partial_block->acceleration*(partial_block->millimeters-millimeters_remaining);
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partial_block->entry_speed_sqr = min(partial_block->entry_speed_sqr, partial_block->nominal_speed_sqr);
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}
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// Update only the relevant planner block information so the planner can plan correctly.
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partial_block->millimeters = millimeters_remaining;
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partial_block->max_entry_speed_sqr = partial_block->entry_speed_sqr; // Not sure if this needs to be updated.
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}
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}
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/* PLANNER SPEED DEFINITION
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+--------+ <- current->nominal_speed
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/ \
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current->entry_speed -> + \
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| + <- next->entry_speed (aka exit speed)
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+-------------+
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time -->
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Recalculates the motion plan according to the following basic guidelines:
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1. Go over every feasible block sequentially in reverse order and calculate the junction speeds
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(i.e. current->entry_speed) such that:
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a. No junction speed exceeds the pre-computed maximum junction speed limit or nominal speeds of
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neighboring blocks.
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b. A block entry speed cannot exceed one reverse-computed from its exit speed (next->entry_speed)
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with a maximum allowable deceleration over the block travel distance.
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c. The last (or newest appended) block is planned from a complete stop (an exit speed of zero).
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2. Go over every block in chronological (forward) order and dial down junction speed values if
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a. The exit speed exceeds the one forward-computed from its entry speed with the maximum allowable
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acceleration over the block travel distance.
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When these stages are complete, the planner will have maximized the velocity profiles throughout the all
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of the planner blocks, where every block is operating at its maximum allowable acceleration limits. In
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other words, for all of the blocks in the planner, the plan is optimal and no further speed improvements
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are possible. If a new block is added to the buffer, the plan is recomputed according to the said
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guidelines for a new optimal plan.
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To increase computational efficiency of these guidelines, a set of planner block pointers have been
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created to indicate stop-compute points for when the planner guidelines cannot logically make any further
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changes or improvements to the plan when in normal operation and new blocks are streamed and added to the
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planner buffer. For example, if a subset of sequential blocks in the planner have been planned and are
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bracketed by junction velocities at their maximums (or by the first planner block as well), no new block
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added to the planner buffer will alter the velocity profiles within them. So we no longer have to compute
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them. Or, if a set of sequential blocks from the first block in the planner (or a optimal stop-compute
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point) are all accelerating, they are all optimal and can not be altered by a new block added to the
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planner buffer, as this will only further increase the plan speed to chronological blocks until a maximum
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junction velocity is reached. However, if the operational conditions of the plan changes from infrequently
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used feed holds or feedrate overrides, the stop-compute pointers will be reset and the entire plan is
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recomputed as stated in the general guidelines.
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Planner buffer index mapping:
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- block_buffer_tail: Points to the beginning of the planner buffer. First to be executed or being executed.
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- block_buffer_head: Points to the buffer block after the last block in the buffer. Used to indicate whether
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the buffer is full or empty. As described for standard ring buffers, this block is always empty.
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- next_buffer_head: Points to next planner buffer block after the buffer head block. When equal to the
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buffer tail, this indicates the buffer is full.
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- block_buffer_safe: Points to the first sequential planner block for which it is safe to recompute, which
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is defined to be where the stepper's step segment buffer ends. This may or may not be the buffer tail,
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since the step segment buffer queues steps which may have not finished executing and could span a few
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blocks, if the block moves are very short.
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- block_buffer_planned: Points to the first buffer block after the last optimally planned block for normal
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streaming operating conditions. Use for planning optimizations by avoiding recomputing parts of the
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planner buffer that don't change with the addition of a new block, as describe above.
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NOTE: All planner computations are performed in floating point to minimize numerical round-off errors.
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When a planner block is executed, the floating point values are converted to fast integers by the stepper
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algorithm segment buffer. See the stepper module for details.
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NOTE: Since the planner only computes on what's in the planner buffer, some motions with lots of short
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line segments, like G2/3 arcs or complex curves, may seem to move slow. This is because there simply isn't
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enough combined distance traveled in the entire buffer to accelerate up to the nominal speed and then
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decelerate to a complete stop at the end of the buffer, as stated by the guidelines. If this happens and
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becomes an annoyance, there are a few simple solutions: (1) Maximize the machine acceleration. The planner
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will be able to compute higher velocity profiles within the same combined distance. (2) Maximize line
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segment(s) distance per block to a desired tolerance. The more combined distance the planner has to use,
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the faster it can go. (3) Maximize the planner buffer size. This also will increase the combined distance
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for the planner to compute over. It also increases the number of computations the planner has to perform
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to compute an optimal plan, so select carefully. The Arduino 328p memory is already maxed out, but future
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ARM versions should have enough memory and speed for look-ahead blocks numbering up to a hundred or more.
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*/
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static void planner_recalculate()
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{
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// Initialize block index to the last block in the planner buffer.
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uint8_t block_index = plan_prev_block_index(block_buffer_head);
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// Query stepper module for safe planner block index to recalculate to, which corresponds to the end
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// of the step segment buffer.
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uint8_t block_buffer_safe = st_get_prep_block_index();
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// TODO: Make sure that we don't have to check for the block_buffer_tail condition, if the stepper module
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// returns a NULL pointer or something. This could happen when the segment buffer is empty. Although,
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// this call won't return a NULL, only an index.. I have to make sure that this index is synced with the
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// planner at all times.
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// Recompute plan only when there is more than one planner block in the buffer. Can't do anything with one.
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// NOTE: block_buffer_safe can be the last planner block if the segment buffer has completely queued up the
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// remainder of the planner buffer. In this case, a new planner block will be treated as a single block.
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if (block_index == block_buffer_safe) { // Also catches (head-1) = tail
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// Just set block_buffer_planned pointer.
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block_buffer_planned = block_index;
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// TODO: Feedrate override of one block needs to update the partial block with an exit speed of zero. For
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// a single added block and recalculate after a feed hold, we don't need to compute this, since we already
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// know that the velocity starts and ends at zero. With an override, we can be traveling at some midblock
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// rate, and we have to calculate the new velocity profile from it.
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// plan_update_partial_block(block_index,0.0);
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} else {
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// TODO: If the nominal speeds change during a feedrate override, we need to recompute the max entry speeds for
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// all junctions before proceeding.
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// Initialize planner buffer pointers and indexing.
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plan_block_t *current = &block_buffer[block_index];
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// Calculate maximum entry speed for last block in buffer, where the exit speed is always zero.
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current->entry_speed_sqr = min( current->max_entry_speed_sqr, 2*current->acceleration*current->millimeters);
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// Reverse Pass: Coarsely maximize all possible deceleration curves back-planning from the last
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// block in buffer. Cease planning when: (1) the last optimal planned pointer is reached.
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// (2) the safe block pointer is reached, whereby the planned pointer is updated.
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// NOTE: Forward pass will later refine and correct the reverse pass to create an optimal plan.
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// NOTE: If the safe block is encountered before the planned block pointer, we know the safe block
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// will be recomputed within the plan. So, we need to update it if it is partially completed.
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float entry_speed_sqr;
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plan_block_t *next;
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block_index = plan_prev_block_index(block_index);
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if (block_index == block_buffer_safe) { // !! OR plan pointer? Yes I think so.
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// Only two plannable blocks in buffer. Compute previous block based on
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// !!! May only work if a new block is being added. Not for an override. The exit speed isn't zero.
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// !!! Need to make the current entry speed calculation after this.
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plan_update_partial_block(block_index, 0.0);
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block_buffer_planned = block_index;
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} else {
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// Three or more plan-able
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while (block_index != block_buffer_planned) {
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next = current;
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current = &block_buffer[block_index];
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// Increment block index early to check if the safe block is before the current block. If encountered,
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// this is an exit condition as we can't go further than this block in the reverse pass.
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block_index = plan_prev_block_index(block_index);
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if (block_index == block_buffer_safe) {
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// Check if the safe block is partially completed. If so, update it before its exit speed
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// (=current->entry speed) is over-written.
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// TODO: The update breaks with feedrate overrides, because the replanning process no longer has
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// the previous nominal speed to update this block with. There will need to be something along the
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// lines of a nominal speed change check and send the correct value to this function.
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plan_update_partial_block(block_index,current->entry_speed_sqr);
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// Set planned pointer at safe block and for loop exit after following computation is done.
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block_buffer_planned = block_index;
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}
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// Compute maximum entry speed decelerating over the current block from its exit speed.
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if (current->entry_speed_sqr != current->max_entry_speed_sqr) {
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entry_speed_sqr = next->entry_speed_sqr + 2*current->acceleration*current->millimeters;
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if (entry_speed_sqr < current->max_entry_speed_sqr) {
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current->entry_speed_sqr = entry_speed_sqr;
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} else {
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current->entry_speed_sqr = current->max_entry_speed_sqr;
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}
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}
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}
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}
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// Forward Pass: Forward plan the acceleration curve from the planned pointer onward.
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// Also scans for optimal plan breakpoints and appropriately updates the planned pointer.
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next = &block_buffer[block_buffer_planned]; // Begin at buffer planned pointer
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block_index = plan_next_block_index(block_buffer_planned);
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while (block_index != block_buffer_head) {
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current = next;
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next = &block_buffer[block_index];
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// Any acceleration detected in the forward pass automatically moves the optimal planned
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// pointer forward, since everything before this is all optimal. In other words, nothing
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// can improve the plan from the buffer tail to the planned pointer by logic.
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// TODO: Need to check if the planned flag logic is correct for all scenarios. It may not
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// be for certain conditions. However, if the block reaches nominal speed, it can be a valid
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// breakpoint substitute.
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if (current->entry_speed_sqr < next->entry_speed_sqr) {
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entry_speed_sqr = current->entry_speed_sqr + 2*current->acceleration*current->millimeters;
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// If true, current block is full-acceleration and we can move the planned pointer forward.
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if (entry_speed_sqr < next->entry_speed_sqr) {
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next->entry_speed_sqr = entry_speed_sqr; // Always <= max_entry_speed_sqr. Backward pass sets this.
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block_buffer_planned = block_index; // Set optimal plan pointer.
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}
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}
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// Any block set at its maximum entry speed also creates an optimal plan up to this
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// point in the buffer. When the plan is bracketed by either the beginning of the
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// buffer and a maximum entry speed or two maximum entry speeds, every block in between
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// cannot logically be further improved. Hence, we don't have to recompute them anymore.
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if (next->entry_speed_sqr == next->max_entry_speed_sqr) {
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block_buffer_planned = block_index; // Set optimal plan pointer
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}
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block_index = plan_next_block_index( block_index );
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}
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}
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}
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void plan_reset_buffer()
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{
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block_buffer_planned = block_buffer_tail;
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}
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void plan_init()
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{
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block_buffer_tail = 0;
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block_buffer_head = 0; // Empty = tail
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next_buffer_head = 1; // plan_next_block_index(block_buffer_head)
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plan_reset_buffer();
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memset(&pl, 0, sizeof(pl)); // Clear planner struct
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}
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void plan_discard_current_block()
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{
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if (block_buffer_head != block_buffer_tail) { // Discard non-empty buffer.
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block_buffer_tail = plan_next_block_index( block_buffer_tail );
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}
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}
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plan_block_t *plan_get_current_block()
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{
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if (block_buffer_head == block_buffer_tail) { // Buffer empty
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plan_reset_buffer();
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return(NULL);
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}
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return(&block_buffer[block_buffer_tail]);
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}
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plan_block_t *plan_get_block_by_index(uint8_t block_index)
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{
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if (block_buffer_head == block_index) { return(NULL); }
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return(&block_buffer[block_index]);
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}
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// Returns the availability status of the block ring buffer. True, if full.
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uint8_t plan_check_full_buffer()
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{
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if (block_buffer_tail == next_buffer_head) { return(true); }
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return(false);
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}
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// Block until all buffered steps are executed or in a cycle state. Works with feed hold
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// during a synchronize call, if it should happen. Also, waits for clean cycle end.
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void plan_synchronize()
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{
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while (plan_get_current_block() || sys.state == STATE_CYCLE) {
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protocol_execute_runtime(); // Check and execute run-time commands
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if (sys.abort) { return; } // Check for system abort
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}
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}
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/* Add a new linear movement to the buffer. target[N_AXIS] is the signed, absolute target position
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in millimeters. Feed rate specifies the speed of the motion. If feed rate is inverted, the feed
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rate is taken to mean "frequency" and would complete the operation in 1/feed_rate minutes.
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All position data passed to the planner must be in terms of machine position to keep the planner
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independent of any coordinate system changes and offsets, which are handled by the g-code parser.
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NOTE: Assumes buffer is available. Buffer checks are handled at a higher level by motion_control.
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In other words, the buffer head is never equal to the buffer tail. Also the feed rate input value
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is used in three ways: as a normal feed rate if invert_feed_rate is false, as inverse time if
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invert_feed_rate is true, or as seek/rapids rate if the feed_rate value is negative (and
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invert_feed_rate always false). */
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void plan_buffer_line(float *target, float feed_rate, uint8_t invert_feed_rate)
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{
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// Prepare and initialize new block
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plan_block_t *block = &block_buffer[block_buffer_head];
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block->step_event_count = 0;
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block->millimeters = 0;
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block->direction_bits = 0;
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block->acceleration = SOME_LARGE_VALUE; // Scaled down to maximum acceleration later
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// Compute and store initial move distance data.
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// TODO: After this for-loop, we don't touch the stepper algorithm data. Might be a good idea
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// to try to keep these types of things completely separate from the planner for portability.
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int32_t target_steps[N_AXIS];
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float unit_vec[N_AXIS], delta_mm;
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uint8_t idx;
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for (idx=0; idx<N_AXIS; idx++) {
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// Calculate target position in absolute steps. This conversion should be consistent throughout.
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target_steps[idx] = lround(target[idx]*settings.steps_per_mm[idx]);
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// Number of steps for each axis and determine max step events
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block->steps[idx] = labs(target_steps[idx]-pl.position[idx]);
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block->step_event_count = max(block->step_event_count, block->steps[idx]);
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// Compute individual axes distance for move and prep unit vector calculations.
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// NOTE: Computes true distance from converted step values.
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delta_mm = (target_steps[idx] - pl.position[idx])/settings.steps_per_mm[idx];
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unit_vec[idx] = delta_mm; // Store unit vector numerator. Denominator computed later.
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// Set direction bits. Bit enabled always means direction is negative.
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if (delta_mm < 0 ) { block->direction_bits |= get_direction_mask(idx); }
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// Incrementally compute total move distance by Euclidean norm. First add square of each term.
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block->millimeters += delta_mm*delta_mm;
|
|
}
|
|
block->millimeters = sqrt(block->millimeters); // Complete millimeters calculation with sqrt()
|
|
|
|
// Bail if this is a zero-length block. Highly unlikely to occur.
|
|
if (block->step_event_count == 0) { return; }
|
|
|
|
// Adjust feed_rate value to mm/min depending on type of rate input (normal, inverse time, or rapids)
|
|
// TODO: Need to distinguish a rapids vs feed move for overrides. Some flag of some sort.
|
|
if (feed_rate < 0) { feed_rate = SOME_LARGE_VALUE; } // Scaled down to absolute max/rapids rate later
|
|
else if (invert_feed_rate) { feed_rate = block->millimeters/feed_rate; }
|
|
|
|
// Calculate the unit vector of the line move and the block maximum feed rate and acceleration scaled
|
|
// down such that no individual axes maximum values are exceeded with respect to the line direction.
|
|
// NOTE: This calculation assumes all axes are orthogonal (Cartesian) and works with ABC-axes,
|
|
// if they are also orthogonal/independent. Operates on the absolute value of the unit vector.
|
|
float inverse_unit_vec_value;
|
|
float inverse_millimeters = 1.0/block->millimeters; // Inverse millimeters to remove multiple float divides
|
|
float junction_cos_theta = 0;
|
|
for (idx=0; idx<N_AXIS; idx++) {
|
|
if (unit_vec[idx] != 0) { // Avoid divide by zero.
|
|
unit_vec[idx] *= inverse_millimeters; // Complete unit vector calculation
|
|
inverse_unit_vec_value = abs(1.0/unit_vec[idx]); // Inverse to remove multiple float divides.
|
|
|
|
// Check and limit feed rate against max individual axis velocities and accelerations
|
|
feed_rate = min(feed_rate,settings.max_velocity[idx]*inverse_unit_vec_value);
|
|
block->acceleration = min(block->acceleration,settings.acceleration[idx]*inverse_unit_vec_value);
|
|
|
|
// Incrementally compute cosine of angle between previous and current path. Cos(theta) of the junction
|
|
// between the current move and the previous move is simply the dot product of the two unit vectors,
|
|
// where prev_unit_vec is negative. Used later to compute maximum junction speed.
|
|
junction_cos_theta -= pl.previous_unit_vec[idx] * unit_vec[idx];
|
|
}
|
|
}
|
|
|
|
|
|
// TODO: Need to check this method handling zero junction speeds when starting from rest.
|
|
if (block_buffer_head == block_buffer_tail) {
|
|
|
|
// Initialize block entry speed as zero. Assume it will be starting from rest. Planner will correct this later.
|
|
block->entry_speed_sqr = 0.0;
|
|
block->max_junction_speed_sqr = 0.0; // Starting from rest. Enforce start from zero velocity.
|
|
|
|
} else {
|
|
/*
|
|
Compute maximum allowable entry speed at junction by centripetal acceleration approximation.
|
|
Let a circle be tangent to both previous and current path line segments, where the junction
|
|
deviation is defined as the distance from the junction to the closest edge of the circle,
|
|
colinear with the circle center. The circular segment joining the two paths represents the
|
|
path of centripetal acceleration. Solve for max velocity based on max acceleration about the
|
|
radius of the circle, defined indirectly by junction deviation. This may be also viewed as
|
|
path width or max_jerk in the previous grbl version. This approach does not actually deviate
|
|
from path, but used as a robust way to compute cornering speeds, as it takes into account the
|
|
nonlinearities of both the junction angle and junction velocity.
|
|
|
|
NOTE: If the junction deviation value is finite, Grbl executes the motions in an exact path
|
|
mode (G61). If the junction deviation value is zero, Grbl will execute the motion in an exact
|
|
stop mode (G61.1) manner. In the future, if continuous mode (G64) is desired, the math here
|
|
is exactly the same. Instead of motioning all the way to junction point, the machine will
|
|
just follow the arc circle defined here. The Arduino doesn't have the CPU cycles to perform
|
|
a continuous mode path, but ARM-based microcontrollers most certainly do.
|
|
|
|
NOTE: The max junction speed is a fixed value, since machine acceleration limits cannot be
|
|
changed dynamically during operation nor can the line move geometry. This must be kept in
|
|
memory in the event of a feedrate override changing the nominal speeds of blocks, which can
|
|
change the overall maximum entry speed conditions of all blocks.
|
|
*/
|
|
// NOTE: Computed without any expensive trig, sin() or acos(), by trig half angle identity of cos(theta).
|
|
float sin_theta_d2 = sqrt(0.5*(1.0-junction_cos_theta)); // Trig half angle identity. Always positive.
|
|
|
|
// TODO: Acceleration used in calculation needs to be limited by the minimum of the two junctions.
|
|
block->max_junction_speed_sqr = max( MINIMUM_JUNCTION_SPEED*MINIMUM_JUNCTION_SPEED,
|
|
(block->acceleration * settings.junction_deviation * sin_theta_d2)/(1.0-sin_theta_d2) );
|
|
}
|
|
|
|
// Store block nominal speed
|
|
block->nominal_speed_sqr = feed_rate*feed_rate; // (mm/min). Always > 0
|
|
|
|
// Compute the junction maximum entry based on the minimum of the junction speed and neighboring nominal speeds.
|
|
block->max_entry_speed_sqr = min(block->max_junction_speed_sqr,
|
|
min(block->nominal_speed_sqr,pl.previous_nominal_speed_sqr));
|
|
|
|
// Update previous path unit_vector and nominal speed (squared)
|
|
memcpy(pl.previous_unit_vec, unit_vec, sizeof(unit_vec)); // pl.previous_unit_vec[] = unit_vec[]
|
|
pl.previous_nominal_speed_sqr = block->nominal_speed_sqr;
|
|
|
|
// Update planner position
|
|
memcpy(pl.position, target_steps, sizeof(target_steps)); // pl.position[] = target_steps[]
|
|
|
|
// New block is all set. Update buffer head and next buffer head indices.
|
|
block_buffer_head = next_buffer_head;
|
|
next_buffer_head = plan_next_block_index(block_buffer_head);
|
|
|
|
// Finish up by recalculating the plan with the new block.
|
|
planner_recalculate();
|
|
|
|
// int32_t blength = block_buffer_head - block_buffer_tail;
|
|
// if (blength < 0) { blength += BLOCK_BUFFER_SIZE; }
|
|
// printInteger(blength);
|
|
|
|
|
|
}
|
|
|
|
|
|
// Reset the planner position vectors. Called by the system abort/initialization routine.
|
|
void plan_sync_position()
|
|
{
|
|
uint8_t idx;
|
|
for (idx=0; idx<N_AXIS; idx++) {
|
|
pl.position[idx] = sys.position[idx];
|
|
}
|
|
}
|
|
|
|
|
|
/* STEPPER VELOCITY PROFILE DEFINITION
|
|
less than nominal speed-> +
|
|
+--------+ <- nominal_speed /|\
|
|
/ \ / | \
|
|
entry_speed -> + \ / | + <- next->entry_speed
|
|
| + <- next->entry_speed / | |
|
|
+-------------+ entry_speed -> +----+--+
|
|
time --> ^ ^ ^ ^
|
|
| | | |
|
|
decelerate distance decelerate distance
|
|
|
|
Calculates the type of velocity profile for a given planner block and provides the deceleration
|
|
distance for the stepper algorithm to use to accurately trace the profile exactly. The planner
|
|
computes the entry and exit speeds of each block, but does not bother to determine the details of
|
|
the velocity profiles within them, as they aren't needed for computing an optimal plan. When the
|
|
stepper algorithm begins to execute a block, the block velocity profiles are computed ad hoc.
|
|
|
|
Each block velocity profiles can be described as either a trapezoidal or a triangular shape. The
|
|
trapezoid occurs when the block reaches the nominal speed of the block and cruises for a period of
|
|
time. A triangle occurs when the nominal speed is not reached within the block. Both of these
|
|
velocity profiles may also be truncated on either end with no acceleration or deceleration ramps,
|
|
as they can be influenced by the conditions of neighboring blocks, where the acceleration ramps
|
|
are defined by constant acceleration equal to the maximum allowable acceleration of a block.
|
|
|
|
Since the stepper algorithm already assumes to begin executing a planner block by accelerating
|
|
from the planner entry speed and cruise if the nominal speed is reached, we only need to know
|
|
when to begin deceleration to the end of the block. Hence, only the distance from the end of the
|
|
block to begin a deceleration ramp is computed for the stepper algorithm when requested.
|
|
*/
|
|
float plan_calculate_velocity_profile(uint8_t block_index)
|
|
{
|
|
plan_block_t *current_block = &block_buffer[block_index];
|
|
|
|
// Determine current block exit speed
|
|
float exit_speed_sqr = 0.0; // Initialize for end of planner buffer. Zero speed.
|
|
plan_block_t *next_block = plan_get_block_by_index(plan_next_block_index(block_index));
|
|
if (next_block != NULL) { exit_speed_sqr = next_block->entry_speed_sqr; } // Exit speed is the entry speed of next buffer block
|
|
|
|
// First determine intersection distance (in steps) from the exit point for a triangular profile.
|
|
// Computes: d_intersect = distance/2 + (v_entry^2-v_exit^2)/(4*acceleration)
|
|
float intersect_distance = 0.5*( current_block->millimeters + (current_block->entry_speed_sqr-exit_speed_sqr)/(2*current_block->acceleration) );
|
|
|
|
// Check if this is a pure acceleration block by a intersection distance less than zero. Also
|
|
// prevents signed and unsigned integer conversion errors.
|
|
if (intersect_distance > 0 ) {
|
|
float decelerate_distance;
|
|
// Determine deceleration distance (in steps) from nominal speed to exit speed for a trapezoidal profile.
|
|
// Value is never negative. Nominal speed is always greater than or equal to the exit speed.
|
|
// Computes: d_decelerate = (v_nominal^2 - v_exit^2)/(2*acceleration)
|
|
decelerate_distance = (current_block->nominal_speed_sqr - exit_speed_sqr)/(2*current_block->acceleration);
|
|
|
|
// The lesser of the two triangle and trapezoid distances always defines the velocity profile.
|
|
if (decelerate_distance > intersect_distance) { decelerate_distance = intersect_distance; }
|
|
|
|
// Finally, check if this is a pure deceleration block.
|
|
if (decelerate_distance > current_block->millimeters) { return(0.0); }
|
|
else { return( (current_block->millimeters-decelerate_distance) ); }
|
|
}
|
|
return( current_block->millimeters ); // No deceleration in velocity profile.
|
|
}
|
|
|
|
|
|
// Re-initialize buffer plan with a partially completed block, assumed to exist at the buffer tail.
|
|
// Called after a steppers have come to a complete stop for a feed hold and the cycle is stopped.
|
|
void plan_cycle_reinitialize(int32_t step_events_remaining)
|
|
{
|
|
plan_block_t *block = &block_buffer[block_buffer_tail]; // Point to partially completed block
|
|
|
|
// Only remaining millimeters and step_event_count need to be updated for planner recalculate.
|
|
// Other variables (step_x, step_y, step_z, rate_delta, etc.) all need to remain the same to
|
|
// ensure the original planned motion is resumed exactly.
|
|
block->millimeters = (block->millimeters*step_events_remaining)/block->step_event_count;
|
|
block->step_event_count = step_events_remaining;
|
|
|
|
// Re-plan from a complete stop. Reset planner entry speeds and buffer planned pointer.
|
|
block->entry_speed_sqr = 0.0;
|
|
block->max_entry_speed_sqr = 0.0;
|
|
block_buffer_planned = block_buffer_tail;
|
|
planner_recalculate();
|
|
}
|
|
|
|
|
|
/*
|
|
TODO:
|
|
When a feed hold or feedrate override is reduced, the velocity profile must execute a
|
|
deceleration over the existing plan. By logic, since the plan already decelerates to zero
|
|
at the end of the buffer, any replanned deceleration mid-way will never exceed this. It
|
|
will only asymptotically approach this in the worst case scenario.
|
|
|
|
- For a feed hold, we simply need to plan and compute the stopping point within a block
|
|
when velocity decelerates to zero. We then can recompute the plan with the already
|
|
existing partial block planning code and set the system to a QUEUED state.
|
|
- When a feed hold is initiated, the main program should be able to continue doing what
|
|
it has been, i.e. arcs, parsing, but needs to be able to reinitialize the plan after
|
|
it has come to a stop.
|
|
|
|
- For a feed rate override (reduce-only), we need to enforce a deceleration until we
|
|
intersect the reduced nominal speed of a block after it's been planned with the new
|
|
overrides and the newly planned block is accelerating or cruising only. If the new plan
|
|
block is decelerating at the intersection point, we keep decelerating until we find a
|
|
valid intersection point. Once we find this point, we can then resume onto the new plan,
|
|
but we may need to adjust the deceleration point in the intersection block since the
|
|
feedrate override could have intersected at an acceleration ramp. This would change the
|
|
acceleration ramp to a cruising, so the deceleration point will have changed, but the
|
|
plan will have not. It should still be valid for the rest of the buffer. Coding this
|
|
can get complicated, but it should be doable. One issue could be is in how to handle
|
|
scenarios when a user issues several feedrate overrides and inundates this code. Does
|
|
this method still work and is robust enough to compute all of this on the fly? This is
|
|
the critical question. However, we could block user input until the planner has time to
|
|
catch to solve this as well.
|
|
|
|
- When the feed rate override increases, we don't have to do anything special. We just
|
|
replan the entire buffer with the new nominal speeds and adjust the maximum junction
|
|
speeds accordingly.
|
|
|
|
void plan_compute_deceleration() {
|
|
|
|
}
|
|
|
|
|
|
void plan_recompute_max_junction_velocity() {
|
|
// Assumes the nominal_speed_sqr values have been updated. May need to just multiply
|
|
// override values here.
|
|
// PROBLEM: Axes-limiting velocities get screwed up. May need to store an int8 value for the
|
|
// max override value possible for each block when the line is added. So the nominal_speed
|
|
// is computed with that ceiling, but still retained if the rates change again.
|
|
uint8_t block_index = block_buffer_tail;
|
|
plan_block_t *block = &block_buffer[block_index];
|
|
pl.previous_nominal_speed_sqr = block->nominal_speed_sqr;
|
|
block_index = plan_next_block_index(block_index);
|
|
while (block_index != block_buffer_head) {
|
|
block = &block_buffer[block_index];
|
|
block->max_entry_speed_sqr = min(block->max_junction_speed_sqr,
|
|
min(block->nominal_speed_sqr,pl.previous_nominal_speed_sqr));
|
|
pl.previous_nominal_speed_sqr = block->nominal_speed_sqr;
|
|
block_index = plan_next_block_index(block_index);
|
|
}
|
|
}
|
|
|
|
*/
|