/* motion_plan.c - buffers movement commands and manages the acceleration profile plan Part of Grbl Copyright (c) 2009-2011 Simen Svale Skogsrud Grbl is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version. Grbl is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details. You should have received a copy of the GNU General Public License along with Grbl. If not, see . */ #include #include #include #include "motion_plan.h" #include "nuts_bolts.h" #include "stepper.h" #include "config.h" struct Block block_buffer[BLOCK_BUFFER_SIZE]; // A ring buffer for motion instructions volatile int block_buffer_head; // Index of the next block to be pushed volatile int block_buffer_tail; // Index of the block to process now uint8_t acceleration_management; // Acceleration management active? inline uint32_t estimate_acceleration_distance(int32_t current_rate, int32_t target_rate, int32_t acceleration) { return((target_rate*target_rate-current_rate*current_rate)/(2*acceleration)); } inline uint32_t estimate_acceleration_ticks(int32_t start_rate, int32_t acceleration_per_tick, int32_t step_events) { return( round( (sqrt(2*acceleration_per_tick*step_events+(start_rate*start_rate))-start_rate)/ acceleration_per_tick)); } void mp_enable_acceleration_management() { if (!acceleration_management) { st_synchronize(); acceleration_management = TRUE; } } void mp_disable_acceleration_management() { if(acceleration_management) { st_synchronize(); acceleration_management = FALSE; } } void mp_init() { block_buffer_head = 0; block_buffer_tail = 0; mp_enable_acceleration_management(); } // Calculates trapezoid parameters so that the entry- and exit-speed is compensated by the provided factors. // In practice both factors must be in the range 0 ... 1.0 void calculate_trapezoid_for_block(struct Block *block, double entry_factor, double exit_factor) { block->initial_rate = round(block->nominal_rate*entry_factor); int32_t final_rate = round(block->nominal_rate*entry_factor); int32_t acceleration_per_second = block->rate_delta*ACCELERATION_TICKS_PER_SECOND; int32_t acceleration_steps = estimate_acceleration_distance(block->initial_rate, block->nominal_rate, acceleration_per_second); int32_t decelleration_steps = estimate_acceleration_distance(block->nominal_rate, final_rate, -acceleration_per_second); // Check if the acceleration and decelleration periods overlap. In that case nominal_speed will // never be reached but that's okay. Just truncate both periods proportionally so that they // fit within the allotted step events. int32_t plateau_steps = block->step_event_count-acceleration_steps-decelleration_steps; if (plateau_steps < 0) { int32_t half_overlap_region = fabs(plateau_steps)/2; plateau_steps = 0; acceleration_steps = max(acceleration_steps-half_overlap_region,0); decelleration_steps = max(decelleration_steps-half_overlap_region,0); } block->accelerate_ticks = estimate_acceleration_ticks(block->initial_rate, block->rate_delta, acceleration_steps); if (plateau_steps) { block->plateau_ticks = round(1.0*plateau_steps/(block->nominal_rate*ACCELERATION_TICKS_PER_SECOND)); } else { block->plateau_ticks = 0; } } // Add a new linear movement to the buffer. steps_x, _y and _z is the signed, relative motion in // steps. Microseconds specify how many microseconds the move should take to perform. To aid acceleration // calculation the caller must also provide the physical length of the line in millimeters. void mp_buffer_line(int32_t steps_x, int32_t steps_y, int32_t steps_z, uint32_t microseconds, double millimeters) { // Calculate the buffer head after we push this byte int next_buffer_head = (block_buffer_head + 1) % BLOCK_BUFFER_SIZE; // If the buffer is full: good! That means we are well ahead of the robot. // Rest here until there is room in the buffer. while(block_buffer_tail == next_buffer_head) { sleep_mode(); } // Prepare to set up new block struct Block *block = &block_buffer[block_buffer_head]; // Number of steps for each axis block->steps_x = labs(steps_x); block->steps_y = labs(steps_y); block->steps_z = labs(steps_z); block->step_event_count = max(block->steps_x, max(block->steps_y, block->steps_z)); // Bail if this is a zero-length block if (block->step_event_count == 0) { return; }; // Calculate speed in mm/minute for each axis double multiplier = 60.0*1000000.0/microseconds; block->speed_x = block->steps_x*multiplier/settings.steps_per_mm[0]; block->speed_y = block->steps_y*multiplier/settings.steps_per_mm[1]; block->speed_z = block->steps_z*multiplier/settings.steps_per_mm[2]; block->nominal_rate = round(block->step_event_count*multiplier); // Compute the acceleration rate for the trapezoid generator. Depending on the slope of the line // average travel per step event changes. For a line along one axis the travel per step event // is equal to the travel/step in the particular axis. For a 45 degree line the steppers of both // axes might step for every step event. Travel per step event is then sqrt(travel_x^2+travel_y^2). // To generate trapezoids with contant acceleration between blocks the rate_delta must be computed // specifically for each line to compensate for this phenomenon: double travel_per_step = (1.0*millimeters)/block->step_event_count; block->rate_delta = round( (settings.acceleration/(60.0*ACCELERATION_TICKS_PER_SECOND))/ // acceleration mm/min per acceleration_tick travel_per_step); // convert to: acceleration steps/min/acceleration_tick if (acceleration_management) { calculate_trapezoid_for_block(block,0,0); // compute a conservative acceleration trapezoid for now } else { block->accelerate_ticks = 0; block->plateau_ticks = 0; block->rate_delta = 0; } // Compute direction bits for this block block->direction_bits = 0; if (steps_x < 0) { block->direction_bits |= (1<direction_bits |= (1<direction_bits |= (1<