/* stepper.c - stepper motor driver: executes motion plans using stepper motors Part of Grbl Copyright (c) 2011-2013 Sungeun K. Jeon Copyright (c) 2009-2011 Simen Svale Skogsrud Grbl is free software: you can redistribute it and/or modify it under the terms of the GNU General Public License as published by the Free Software Foundation, either version 3 of the License, or (at your option) any later version. Grbl is distributed in the hope that it will be useful, but WITHOUT ANY WARRANTY; without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the GNU General Public License for more details. You should have received a copy of the GNU General Public License along with Grbl. If not, see . */ #include #include "stepper.h" #include "config.h" #include "settings.h" #include "planner.h" #include "nuts_bolts.h" // Some useful constants #define TICKS_PER_MICROSECOND (F_CPU/1000000) #define RAMP_NOOP_CRUISE 0 #define RAMP_ACCEL 1 #define RAMP_DECEL 2 #define LOAD_NOOP 0 #define LOAD_SEGMENT 1 #define LOAD_BLOCK 2 #define SEGMENT_NOOP 0 #define SEGMENT_END_OF_BLOCK bit(0) #define SEGMENT_ACCEL bit(1) #define SEGMENT_DECEL bit(2) #define MINIMUM_STEPS_PER_SEGMENT 1 // Don't change #define SEGMENT_BUFFER_SIZE 6 // Stepper state variable. Contains running data and trapezoid variables. typedef struct { // Used by the bresenham line algorithm int32_t counter_x, // Counter variables for the bresenham line tracer counter_y, counter_z; uint8_t segment_steps_remaining; // Steps remaining in line segment motion // Used by inverse time algorithm to track step rate int32_t counter_dist; // Inverse time distance traveled since last step event uint32_t ramp_rate; // Inverse time distance traveled per interrupt tick uint32_t dist_per_tick; // Used by the stepper driver interrupt uint8_t execute_step; // Flags step execution for each interrupt. uint8_t step_pulse_time; // Step pulse reset time after step rise uint8_t out_bits; // The next stepping-bits to be output uint8_t load_flag; uint8_t counter_ramp; uint8_t ramp_type; } stepper_t; static stepper_t st; // Stores stepper common data for executing steps in the segment buffer. Data can change mid-block when the // planner updates the remaining block velocity profile with a more optimal plan or a feedrate override occurs. // NOTE: Normally, this buffer is partially in-use, but, for the worst case scenario, it will never exceed // the number of accessible stepper buffer segments (SEGMENT_BUFFER_SIZE-1). typedef struct { int32_t step_events_remaining; // Tracks step event count for the executing planner block uint32_t dist_next_step; // Scaled distance to next step uint32_t initial_rate; // Initialized step rate at re/start of a planner block uint32_t nominal_rate; // The nominal step rate for this block in step_events/minute uint32_t rate_delta; // The steps/minute to add or subtract when changing speed (must be positive) uint32_t current_approx_rate; // Tracks the approximate segment rate to predict steps per segment to execute int32_t decelerate_after; // Tracks when to initiate deceleration according to the planner block float mm_per_step; } st_data_t; static st_data_t segment_data[SEGMENT_BUFFER_SIZE-1]; // Primary stepper segment ring buffer. Contains small, short line segments for the stepper algorithm to execute, // which are "checked-out" incrementally from the first block in the planner buffer. Once "checked-out", the steps // in the segments buffer cannot be modified by the planner, where the remaining planner block steps still can. typedef struct { uint8_t n_step; // Number of step events to be executed for this segment uint8_t st_data_index; // Stepper buffer common data index. Uses this information to execute this segment. uint8_t flag; // Stepper algorithm bit-flag for special execution conditions. } st_segment_t; static st_segment_t segment_buffer[SEGMENT_BUFFER_SIZE]; // Step segment ring buffer indices static volatile uint8_t segment_buffer_tail; static volatile uint8_t segment_buffer_head; static uint8_t segment_next_head; static volatile uint8_t busy; // Used to avoid ISR nesting of the "Stepper Driver Interrupt". Should never occur though. static plan_block_t *pl_current_block; // A pointer to the planner block currently being traced static st_segment_t *st_current_segment; static st_data_t *st_current_data; // Pointers for the step segment being prepped from the planner buffer. Accessed only by the // main program. Pointers may be planning segments or planner blocks ahead of what being executed. static plan_block_t *pl_prep_block; // Pointer to the planner block being prepped static st_data_t *st_prep_data; // Pointer to the stepper common data being prepped static uint8_t pl_prep_index; // Index of planner block being prepped static uint8_t st_data_prep_index; // Index of stepper common data block being prepped static uint8_t pl_partial_block_flag; // Flag indicating the planner has modified the prepped planner block /* __________________________ /| |\ _________________ ^ / | | \ /| |\ | / | | \ / | | \ s / | | | | | \ p / | | | | | \ e +-----+------------------------+---+--+---------------+----+ e | BLOCK 1 | BLOCK 2 | d time -----> The trapezoid is the shape the speed curve over time. It starts at block->initial_rate, accelerates by block->rate_delta until reaching cruising speed block->nominal_rate, and/or until step_events_remaining reaches block->decelerate_after after which it decelerates until the block is completed. The driver uses constant acceleration, which is applied as +/- block->rate_delta velocity increments by the midpoint rule at each ACCELERATION_TICKS_PER_SECOND. */ // Stepper state initialization. Cycle should only start if the st.cycle_start flag is // enabled. Startup init and limits call this function but shouldn't start the cycle. void st_wake_up() { // Enable steppers by resetting the stepper disable port if (bit_istrue(settings.flags,BITFLAG_INVERT_ST_ENABLE)) { STEPPERS_DISABLE_PORT |= (1<> 3); // Enable stepper driver interrupt st.execute_step = false; st.load_flag = LOAD_BLOCK; TCNT2 = 0; // Clear Timer2 TIMSK2 |= (1<n_step; // If the new segment starts a new planner block, initialize stepper variables and counters. // NOTE: For new segments only, the step counters are not updated to ensure step phasing is continuous. if (st.load_flag == LOAD_BLOCK) { pl_current_block = plan_get_current_block(); // Should always be there. Stepper buffer handles this. st_current_data = &segment_data[segment_buffer[segment_buffer_tail].st_data_index]; // Initialize direction bits for block. Set execute flag to set directions bits upon next ISR tick. st.out_bits = pl_current_block->direction_bits ^ settings.invert_mask; st.execute_step = true; // Initialize Bresenham line counters st.counter_x = (pl_current_block->step_event_count >> 1); st.counter_y = st.counter_x; st.counter_z = st.counter_x; // Initialize inverse time, step rate data, and acceleration ramp counters st.counter_dist = st_current_data->dist_next_step; // dist_next_step always greater than ramp_rate. st.ramp_rate = st_current_data->initial_rate; st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK/2; // Initialize ramp counter via midpoint rule st.ramp_type = RAMP_NOOP_CRUISE; // Initialize as no ramp operation. Corrected later if necessary. // Ensure the initial step rate exceeds the MINIMUM_STEP_RATE. if (st.ramp_rate < MINIMUM_STEP_RATE) { st.dist_per_tick = MINIMUM_STEP_RATE; } else { st.dist_per_tick = st.ramp_rate; } } // Check if ramp conditions have changed. If so, update ramp counters and control variables. if ( st_current_segment->flag & (SEGMENT_DECEL | SEGMENT_ACCEL) ) { /* Compute correct ramp count for a ramp change. Upon a switch from acceleration to deceleration, or vice-versa, the new ramp count must be set to trigger the next acceleration tick equal to the number of ramp ISR ticks counted since the last acceleration tick. This is ensures the ramp is executed exactly as the plan dictates. Otherwise, when a ramp begins from a known rate (nominal/cruise or initial), the ramp count must be set to ISR_TICKS_PER_ACCELERATION_TICK/2 as mandated by the mid-point rule. For the latter conditions, the ramp count have been initialized such that the following computation is still correct. */ st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK-st.counter_ramp; if ( st_current_segment->flag & SEGMENT_DECEL ) { st.ramp_type = RAMP_DECEL; } else { st.ramp_type = RAMP_ACCEL; } } st.load_flag = LOAD_NOOP; // Segment motion loaded. Set no-operation flag to skip during execution. } else { // Can't discard planner block here if a feed hold stops in middle of block. st_go_idle(); bit_true(sys.execute,EXEC_CYCLE_STOP); // Flag main program for cycle end return; // Nothing to do but exit. } } // Adjust inverse time counter for ac/de-celerations if (st.ramp_type) { // Ignored when ramp type is RAMP_NOOP_CRUISE st.counter_ramp--; // Tick acceleration ramp counter if (st.counter_ramp == 0) { // Adjust step rate when its time st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK; // Reload ramp counter if (st.ramp_type == RAMP_ACCEL) { // Adjust velocity for acceleration st.ramp_rate += st_current_data->rate_delta; if (st.ramp_rate >= st_current_data->nominal_rate) { // Reached nominal rate. st.ramp_rate = st_current_data->nominal_rate; // Set cruising velocity st.ramp_type = RAMP_NOOP_CRUISE; // Set ramp flag to cruising st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK/2; // Re-initialize counter for next ramp change. } } else { // Adjust velocity for deceleration. if (st.ramp_rate > st_current_data->rate_delta) { st.ramp_rate -= st_current_data->rate_delta; } else { // Moving near zero feed rate. Gracefully slow down. st.ramp_rate >>= 1; // Integer divide by 2 until complete. Also prevents overflow. } } // Adjust for minimum step rate, but retain operating ramp rate for accurate velocity tracing. if (st.ramp_rate < MINIMUM_STEP_RATE) { st.dist_per_tick = MINIMUM_STEP_RATE; } else { st.dist_per_tick = st.ramp_rate; } } } // Iterate inverse time counter. Triggers each Bresenham step event. st.counter_dist -= st.dist_per_tick; // Execute Bresenham step event, when it's time to do so. if (st.counter_dist < 0) { st.counter_dist += st_current_data->dist_next_step; // Reload inverse time counter st.out_bits = pl_current_block->direction_bits; // Reset out_bits and reload direction bits st.execute_step = true; // Execute step displacement profile by Bresenham line algorithm st.counter_x -= pl_current_block->steps[X_AXIS]; if (st.counter_x < 0) { st.out_bits |= (1<step_event_count; if (st.out_bits & (1<steps[Y_AXIS]; if (st.counter_y < 0) { st.out_bits |= (1<step_event_count; if (st.out_bits & (1<steps[Z_AXIS]; if (st.counter_z < 0) { st.out_bits |= (1<step_event_count; if (st.out_bits & (1<flag & SEGMENT_END_OF_BLOCK) { plan_discard_current_block(); st.load_flag = LOAD_BLOCK; } else { st.load_flag = LOAD_SEGMENT; } // Discard current segment by advancing buffer tail index if ( ++segment_buffer_tail == SEGMENT_BUFFER_SIZE) { segment_buffer_tail = 0; } } st.out_bits ^= settings.invert_mask; // Apply step port invert mask } busy = false; // SPINDLE_ENABLE_PORT ^= 1<step_events_remaining); // st.ramp_type = RAMP_ACCEL; // st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK/2; // st.ramp_rate = 0; // sys.state = STATE_QUEUED; // } else { // sys.state = STATE_IDLE; // } sys.state = STATE_IDLE; } /* Prepares step segment buffer. Continuously called from main program. The segment buffer is an intermediary buffer interface between the execution of steps by the stepper algorithm and the velocity profiles generated by the planner. The stepper algorithm only executes steps within the segment buffer and is filled by the main program when steps are "checked-out" from the first block in the planner buffer. This keeps the step execution and planning optimization processes atomic and protected from each other. The number of steps "checked-out" from the planner buffer and the number of segments in the segment buffer is sized and computed such that no operation in the main program takes longer than the time it takes the stepper algorithm to empty it before refilling it. Currently, the segment buffer conservatively holds roughly up to 40-60 msec of steps. NOTE: The segment buffer executes a set number of steps over an approximate time period. If we try to execute over a set time period, it is difficult to guarantee or predict how many steps will execute over it, especially when the step pulse phasing between the neighboring segments are kept consistent. Meaning that, if the last segment step pulses right before its end, the next segment must delay its first pulse so that the step pulses are consistently spaced apart over time to keep the step pulse train nice and smooth. Keeping track of phasing and ensuring that the exact number of steps are executed as defined by the planner block, the related computational overhead gets quickly and prohibitively expensive, especially in real-time. Since the stepper algorithm automatically takes care of the step pulse phasing with its ramp and inverse time counters, we don't have to explicitly and expensively track the exact number of steps, time, or phasing of steps. All we need to do is approximate the number of steps in each segment such that the segment buffer has enough execution time for the main program to do what it needs to do and refill it when it has time. In other words, we just need to compute a cheap approximation of the current velocity and the number of steps over it. */ /* TODO: Figure out how to enforce a deceleration when a feedrate override is reduced. The problem is that when an override is reduced, the planner may not plan back to the current rate. Meaning that the velocity profiles for certain conditions no longer are trapezoidal or triangular. For example, if the current block is cruising at a nominal rate and the feedrate override is reduced, the new nominal rate will now be lower. The velocity profile must first decelerate to the new nominal rate and then follow on the new plan. So the remaining velocity profile will have a decelerate, cruise, and another decelerate. Another issue is whether or not a feedrate override reduction causes a deceleration that acts over several planner blocks. For example, say that the plan is already heavily decelerating throughout it, reducing the feedrate will not do much to it. So, how do we determine when to resume the new plan? How many blocks do we have to wait until the new plan intersects with the deceleration curve? One plus though, the deceleration will never be more than the number of blocks in the entire planner buffer, but it theoretically can be equal to it when all planner blocks are decelerating already. */ void st_prep_buffer() { if (sys.state != STATE_QUEUED) { // Block until a motion state is issued while (segment_buffer_tail != segment_next_head) { // Check if we need to fill the buffer. // Initialize new segment st_segment_t *prep_segment = &segment_buffer[segment_buffer_head]; prep_segment->flag = SEGMENT_NOOP; // Determine if we need to load a new planner block. if (pl_prep_block == NULL) { pl_prep_block = plan_get_block_by_index(pl_prep_index); // Query planner for a queued block if (pl_prep_block == NULL) { return; } // No planner blocks. Exit. // Increment stepper common data index if ( ++st_data_prep_index == (SEGMENT_BUFFER_SIZE-1) ) { st_data_prep_index = 0; } // Check if the planner has re-computed this block mid-execution. If so, push the previous segment // data. Otherwise, prepare a new segment data for the new planner block. if (pl_partial_block_flag) { // Prepare new shared segment block data and copy the relevant last segment block data. st_data_t *last_st_prep_data; last_st_prep_data = st_prep_data; st_prep_data = &segment_data[st_data_prep_index]; st_prep_data->step_events_remaining = last_st_prep_data->step_events_remaining; st_prep_data->rate_delta = last_st_prep_data->rate_delta; st_prep_data->dist_next_step = last_st_prep_data->dist_next_step; st_prep_data->nominal_rate = last_st_prep_data->nominal_rate; // TODO: Feedrate overrides recomputes this. st_prep_data->mm_per_step = last_st_prep_data->mm_per_step; pl_partial_block_flag = false; // Reset flag } else { // Prepare commonly shared planner block data for the ensuing segment buffer moves ad-hoc, since // the planner buffer can dynamically change the velocity profile data as blocks are added. st_prep_data = &segment_data[st_data_prep_index]; // Initialize Bresenham variables st_prep_data->step_events_remaining = pl_prep_block->step_event_count; // Convert planner block velocity profile data to stepper rate and step distance data. st_prep_data->nominal_rate = ceil(sqrt(pl_prep_block->nominal_speed_sqr)*(INV_TIME_MULTIPLIER/(60.0*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic) st_prep_data->rate_delta = ceil(pl_prep_block->acceleration* ((INV_TIME_MULTIPLIER/(60.0*60.0))/(ISR_TICKS_PER_SECOND*ACCELERATION_TICKS_PER_SECOND))); // (mult*mm/isr_tic/accel_tic) st_prep_data->dist_next_step = ceil((pl_prep_block->millimeters*INV_TIME_MULTIPLIER)/pl_prep_block->step_event_count); // (mult*mm/step) // TODO: Check if we really need to store this. st_prep_data->mm_per_step = pl_prep_block->millimeters/pl_prep_block->step_event_count; } // Convert planner entry speed to stepper initial rate. st_prep_data->initial_rate = ceil(sqrt(pl_prep_block->entry_speed_sqr)*(INV_TIME_MULTIPLIER/(60.0*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic) // TODO: Nominal rate changes with feedrate override. // st_prep_data->nominal_rate = ceil(sqrt(pl_prep_block->nominal_speed_sqr)*(INV_TIME_MULTIPLIER/(60.0*ISR_TICKS_PER_SECOND))); // (mult*mm/isr_tic) st_prep_data->current_approx_rate = st_prep_data->initial_rate; // Calculate the planner block velocity profile type, determine deceleration point, and initial ramp. float mm_decelerate_after = plan_calculate_velocity_profile(pl_prep_index); st_prep_data->decelerate_after = ceil( mm_decelerate_after/st_prep_data->mm_per_step ); if (st_prep_data->decelerate_after > 0) { // If 0, SEGMENT_DECEL flag is set later. if (st_prep_data->initial_rate != st_prep_data->nominal_rate) { prep_segment->flag = SEGMENT_ACCEL; } } } // Set new segment to point to the current segment data block. prep_segment->st_data_index = st_data_prep_index; // Approximate the velocity over the new segment using the already computed rate values. // NOTE: This assumes that each segment will have an execution time roughly equal to every ACCELERATION_TICK. // We do this to minimize memory and computational requirements. However, this could easily be replaced with // a more exact approximation or have a unique time per segment, if CPU and memory overhead allows. if (st_prep_data->decelerate_after <= 0) { if (st_prep_data->decelerate_after == 0) { prep_segment->flag = SEGMENT_DECEL; } // Set segment deceleration flag else { st_prep_data->current_approx_rate -= st_prep_data->rate_delta; } if (st_prep_data->current_approx_rate < st_prep_data->rate_delta) { st_prep_data->current_approx_rate >>= 1; } } else { if (st_prep_data->current_approx_rate < st_prep_data->nominal_rate) { st_prep_data->current_approx_rate += st_prep_data->rate_delta; if (st_prep_data->current_approx_rate > st_prep_data->nominal_rate) { st_prep_data->current_approx_rate = st_prep_data->nominal_rate; } } } // Compute the number of steps in the prepped segment based on the approximate current rate. // NOTE: The dist_next_step divide cancels out the INV_TIME_MULTIPLIER and converts the rate value to steps. prep_segment->n_step = ceil(max(MINIMUM_STEP_RATE,st_prep_data->current_approx_rate)* (ISR_TICKS_PER_SECOND/ACCELERATION_TICKS_PER_SECOND)/st_prep_data->dist_next_step); // NOTE: Ensures it moves for very slow motions, but MINIMUM_STEP_RATE should always set this too. Perhaps // a compile-time check to see if MINIMUM_STEP_RATE is set high enough is all that is needed. prep_segment->n_step = max(prep_segment->n_step,MINIMUM_STEPS_PER_SEGMENT); // NOTE: As long as the ACCELERATION_TICKS_PER_SECOND is valid, n_step should never exceed 255 and overflow. // prep_segment->n_step = min(prep_segment->n_step,MAXIMUM_STEPS_PER_BLOCK); // Prevent unsigned int8 overflow. // Check if n_step exceeds steps remaining in planner block. If so, truncate. if (prep_segment->n_step > st_prep_data->step_events_remaining) { prep_segment->n_step = st_prep_data->step_events_remaining; } // Check if n_step crosses decelerate point in block. If so, truncate to ensure the deceleration // ramp counters are set correctly during execution. if (st_prep_data->decelerate_after > 0) { if (prep_segment->n_step > st_prep_data->decelerate_after) { prep_segment->n_step = st_prep_data->decelerate_after; } } // Update stepper common data variables. st_prep_data->decelerate_after -= prep_segment->n_step; st_prep_data->step_events_remaining -= prep_segment->n_step; // Check for end of planner block if ( st_prep_data->step_events_remaining == 0 ) { // TODO: When a feed hold ends, the step_events_remaining will also be zero, even though a block // have partially been completed. We need to flag the stepper algorithm to indicate a stepper shutdown // when complete, but not remove the planner block unless it truly is the end of the block (rare). // Set EOB bitflag so stepper algorithm discards the planner block after this segment completes. prep_segment->flag |= SEGMENT_END_OF_BLOCK; // Move planner pointer to next block and flag to load a new block for the next segment. pl_prep_index = plan_next_block_index(pl_prep_index); pl_prep_block = NULL; } // New step segment completed. Increment segment buffer indices. segment_buffer_head = segment_next_head; if ( ++segment_next_head == SEGMENT_BUFFER_SIZE ) { segment_next_head = 0; } // long a = prep_segment->n_step; // printInteger(a); // printString(" "); } } } uint8_t st_get_prep_block_index() { // Returns only the index but doesn't state if the block has been partially executed. How do we simply check for this? return(pl_prep_index); } void st_fetch_partial_block_parameters(uint8_t block_index, float *millimeters_remaining, uint8_t *is_decelerating) { // if called, can we assume that this always changes and needs to be updated? if so, then // we can perform all of the segment buffer setup tasks here to make sure the next time // the segments are loaded, the st_data buffer is updated correctly. // !!! Make sure that this is always pointing to the correct st_prep_data block. // When a mid-block acceleration occurs, we have to make sure the ramp counters are updated // correctly, much in the same fashion as the deceleration counters. Need to think about this // make sure this is right, but i'm pretty sure it is. // TODO: NULL means that the segment buffer has just completed a planner block. Clean up! if (pl_prep_block != NULL) { *millimeters_remaining = st_prep_data->step_events_remaining*st_prep_data->mm_per_step; if (st_prep_data->decelerate_after > 0) { *is_decelerating = false; } else { *is_decelerating = true; } // Flag for new prep_block when st_prep_buffer() is called after the planner recomputes. pl_partial_block_flag = true; pl_prep_block = NULL; } return; }