Re-factored system states and alarm management. Serial baud support greater than 57600.

- Refactored system states to be more clear and concise. Alarm locks
processes when position is unknown to indicate to user something has
gone wrong.

- Changed mc_alarm to mc_reset, which now manages the system reset
function. Centralizes it.

- Renamed '$X' kill homing lock to kill alarm lock.

- Created an alarm error reporting method to clear up what is an alarm:
message vs a status error: message. For GUIs mainly. Alarm codes are
negative. Status codes are positive.

- Serial baud support upto 115200. Previous baudrate calc was unstable
for 57600 and above.

- Alarm state locks out all g-code blocks, including startup scripts,
but allows user to access settings and internal commands. For example,
to disable hard limits, if they are problematic.

- Hard limits do not respond in an alarm state.

- Fixed a problem with the hard limit interrupt during the homing
cycle. The interrupt register is still active during the homing cycle
and still signal the interrupt to trigger when re-enabled. Instead,
just disabled the register.

- Homing rate adjusted. All axes move at homing seek rate, regardless
of how many axes move at the same time. This is unlike how the stepper
module does it as a point to point rate.

- New config.h settings to disable the homing rate adjustment and the
force homing upon powerup.

- Reduced the number of startup lines back down to 2 from 3. This
discourages users from placing motion block in there, which can be very
dangerous.

- Startup blocks now run only after an alarm-free reset or after a
homing cycle. Does not run when $X kill is called. For satefy reasons
This commit is contained in:
Sonny Jeon
2012-11-14 17:36:29 -07:00
parent e6ad15b548
commit 559feb97e2
14 changed files with 466 additions and 420 deletions

View File

@ -67,10 +67,8 @@ void mc_line(float x, float y, float z, float feed_rate, uint8_t invert_feed_rat
if (bit_isfalse(gc.switches,BITFLAG_CHECK_GCODE)) {
plan_buffer_line(x, y, z, feed_rate, invert_feed_rate);
// Indicate to the system there is now a planned block in the buffer ready to cycle start.
// NOTE: If homing cycles are enabled, a position lost state will lock out all motions,
// until a homing cycle has been completed. This is a safety feature to help prevent
// the machine from crashing.
// If idle, indicate to the system there is now a planned block in the buffer ready to cycle
// start. Otherwise ignore and continue on.
if (!sys.state) { sys.state = STATE_QUEUED; }
// Auto-cycle start immediately after planner finishes. Enabled/disabled by grbl settings. During
@ -214,13 +212,10 @@ void mc_dwell(float seconds)
void mc_go_home()
{
sys.state = STATE_HOMING; // Set system state variable
PCICR &= ~(1 << LIMIT_INT); // Disable hard limits pin change interrupt
LIMIT_PCMSK &= ~LIMIT_MASK; // Disable hard limits pin change register for cycle duration
limits_go_home(); // Perform homing routine.
if (sys.abort) {
sys.state = STATE_ALARM; // Homing routine did not complete.
return;
}
if (sys.abort) { return; } // Did not complete. Alarm state set by mc_alarm.
// The machine should now be homed and machine zero has been located. Upon completion,
// reset system position and sync internal position vectors.
@ -237,32 +232,42 @@ void mc_go_home()
if (bit_istrue(settings.homing_dir_mask,bit(Y_DIRECTION_BIT))) { y_dir = 1; }
if (bit_istrue(settings.homing_dir_mask,bit(Z_DIRECTION_BIT))) { z_dir = 1; }
mc_line(x_dir*settings.homing_pulloff, y_dir*settings.homing_pulloff,
z_dir*settings.homing_pulloff, settings.homing_feed_rate, false);
z_dir*settings.homing_pulloff, settings.homing_seek_rate, false);
st_cycle_start(); // Move it. Nothing should be in the buffer except this motion.
plan_synchronize(); // Make sure the motion completes.
// The gcode parser position was circumvented by the pull-off maneuver, so sync position vectors.
sys_sync_current_position();
// If hard limits feature enabled, re-enable hard limits interrupt after homing cycle.
if (bit_istrue(settings.flags,BITFLAG_HARD_LIMIT_ENABLE)) { PCICR |= (1 << LIMIT_INT); }
// If hard limits feature enabled, re-enable hard limits pin change register after homing cycle.
if (bit_istrue(settings.flags,BITFLAG_HARD_LIMIT_ENABLE)) { LIMIT_PCMSK |= LIMIT_MASK; }
// Finished!
}
// Method to immediately kill all motion and set system alarm. Used by system abort, hard limits,
// and upon g-code parser error (when installed).
void mc_alarm()
// Method to ready the system to reset by setting the runtime reset command and killing any
// active processes in the system. This also checks if a system reset is issued while Grbl
// is in a motion state. If so, kills the steppers and sets the system alarm to flag position
// lost, since there was an abrupt uncontrolled deceleration. Called at an interrupt level by
// runtime abort command and hard limits. So, keep to a minimum.
void mc_reset()
{
// Only this function can set the system alarm. This is done to prevent multiple kill calls
// by different processes.
if (bit_isfalse(sys.execute, EXEC_ALARM)) {
// Set system alarm flag to have the main program check for anything wrong with shutting
// down the system.
sys.execute |= EXEC_ALARM;
// Immediately force stepper, spindle, and coolant to stop.
st_go_idle();
// Only this function can set the system reset. Helps prevent multiple kill calls.
if (bit_isfalse(sys.execute, EXEC_RESET)) {
sys.execute |= EXEC_RESET;
// Kill spindle and coolant.
spindle_stop();
coolant_stop();
// Kill steppers only if in any motion state, i.e. cycle, feed hold, homing, or jogging
// NOTE: If steppers are kept enabled via the step idle delay setting, this also keeps
// the steppers enabled by avoiding the go_idle call altogether, unless the motion state is
// violated, by which, all bets are off.
switch (sys.state) {
case STATE_CYCLE: case STATE_HOLD: case STATE_HOMING: // case STATE_JOG:
sys.execute |= EXEC_ALARM; // Execute alarm state.
st_go_idle(); // Execute alarm force kills steppers. Position likely lost.
}
}
}