2013-10-30 02:10:39 +01:00
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/*
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stepper.c - stepper motor driver: executes motion plans using stepper motors
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Part of Grbl
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Copyright (c) 2011-2013 Sungeun K. Jeon
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Copyright (c) 2009-2011 Simen Svale Skogsrud
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Grbl is free software: you can redistribute it and/or modify
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it under the terms of the GNU General Public License as published by
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the Free Software Foundation, either version 3 of the License, or
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(at your option) any later version.
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Grbl is distributed in the hope that it will be useful,
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but WITHOUT ANY WARRANTY; without even the implied warranty of
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MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE. See the
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GNU General Public License for more details.
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You should have received a copy of the GNU General Public License
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along with Grbl. If not, see <http://www.gnu.org/licenses/>.
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*/
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#include <avr/interrupt.h>
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#include "stepper.h"
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#include "config.h"
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#include "settings.h"
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#include "planner.h"
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#include "nuts_bolts.h"
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// Some useful constants
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#define TICKS_PER_MICROSECOND (F_CPU/1000000)
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#define RAMP_NOOP_CRUISE 0
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#define RAMP_ACCEL 1
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#define RAMP_DECEL 2
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#define LOAD_NOOP 0
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#define LOAD_SEGMENT 1
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#define LOAD_BLOCK 2
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#define SEGMENT_NOOP 0
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#define SEGMENT_END_OF_BLOCK bit(0)
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#define RAMP_CHANGE_ACCEL bit(1)
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#define RAMP_CHANGE_DECEL bit(2)
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#define MINIMUM_STEPS_PER_SEGMENT 1 // Don't change
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#define SEGMENT_BUFFER_SIZE 6
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#define DT_SEGMENT (1/ACCELERATION_TICKS_PER_SECOND)
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2013-10-30 02:10:39 +01:00
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// Stepper state variable. Contains running data and trapezoid variables.
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typedef struct {
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// Used by the bresenham line algorithm
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int32_t counter_x, // Counter variables for the bresenham line tracer
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counter_y,
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counter_z;
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// Used by inverse time algorithm to track step rate
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int32_t counter_dist; // Inverse time distance traveled since last step event
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uint8_t step_count; // Steps remaining in line segment motion
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uint8_t phase_count; // Phase ticks remaining after line segment steps complete
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// Used by the stepper driver interrupt
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uint8_t execute_step; // Flags step execution for each interrupt.
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uint8_t step_pulse_time; // Step pulse reset time after step rise
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uint8_t out_bits; // The next stepping-bits to be output
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uint8_t load_flag;
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} stepper_t;
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static stepper_t st;
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// Stores stepper common data for executing steps in the segment buffer. Data can change mid-block when the
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// planner updates the remaining block velocity profile with a more optimal plan or a feedrate override occurs.
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// NOTE: Normally, this buffer is partially in-use, but, for the worst case scenario, it will never exceed
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// the number of accessible stepper buffer segments (SEGMENT_BUFFER_SIZE-1).
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typedef struct {
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// TODO: Retain step[N_AXIS], step_event_count, and direction byte here, so that we can throw
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// away the planner block when the segment prep is complete.
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float step_events_remaining; // Tracks step event count for the executing planner block
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// Planner block velocity profile parameters used to trace and execute steps.;
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float accelerate_until;
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float decelerate_after;
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float current_speed;
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float maximum_speed;
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float exit_speed;
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} st_data_t;
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static st_data_t segment_data[SEGMENT_BUFFER_SIZE-1];
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// Primary stepper segment ring buffer. Contains small, short line segments for the stepper algorithm to execute,
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// which are "checked-out" incrementally from the first block in the planner buffer. Once "checked-out", the steps
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// in the segments buffer cannot be modified by the planner, where the remaining planner block steps still can.
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typedef struct {
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uint8_t n_step; // Number of step events to be executed for this segment
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uint8_t n_phase_tick;
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uint32_t dist_per_tick;
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uint8_t st_data_index; // Stepper buffer common data index. Uses this information to execute this segment.
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uint8_t flag; // Stepper algorithm bit-flag for special execution conditions.
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} st_segment_t;
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static st_segment_t segment_buffer[SEGMENT_BUFFER_SIZE];
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// Step segment ring buffer indices
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static volatile uint8_t segment_buffer_tail;
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static volatile uint8_t segment_buffer_head;
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static uint8_t segment_next_head;
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static volatile uint8_t busy; // Used to avoid ISR nesting of the "Stepper Driver Interrupt". Should never occur though.
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static plan_block_t *pl_current_block; // A pointer to the planner block currently being traced
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static st_segment_t *st_current_segment;
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static st_data_t *st_current_data;
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// Pointers for the step segment being prepped from the planner buffer. Accessed only by the
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// main program. Pointers may be planning segments or planner blocks ahead of what being executed.
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static plan_block_t *pl_prep_block; // Pointer to the planner block being prepped
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static st_data_t *st_prep_data; // Pointer to the stepper common data being prepped
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static uint8_t pl_prep_index; // Index of planner block being prepped
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static uint8_t st_data_prep_index; // Index of stepper common data block being prepped
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static uint8_t pl_partial_block_flag; // Flag indicating the planner has modified the prepped planner block
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static float st_prep_step_per_mm;
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// TODO: All this stuff only needs to be retained for the prepped planner block. Once changed
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// or complete, we do not need this information anymore. Duh!
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// typedef struct {
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// float step_events_remaining; // Tracks step event count for the executing planner block
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// float accelerate_until;
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// float decelerate_after;
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// float current_speed;
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// float maximum_speed;
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// float exit_speed;
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// float step_per_mm;
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// } st_prep_data_t;
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/* __________________________
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/| |\ _________________ ^
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/ | | \ /| |\ |
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/ | | \ / | | \ s
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/ | | | | | \ p
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/ | | | | | \ e
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+-----+------------------------+---+--+---------------+----+ e
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| BLOCK 1 | BLOCK 2 | d
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time ----->
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The trapezoid is the shape the speed curve over time. It starts at block->initial_rate, accelerates by block->rate_delta
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until reaching cruising speed block->nominal_rate, and/or until step_events_remaining reaches block->decelerate_after
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after which it decelerates until the block is completed. The driver uses constant acceleration, which is applied as
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+/- block->rate_delta velocity increments by the midpoint rule at each ACCELERATION_TICKS_PER_SECOND.
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*/
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// Stepper state initialization. Cycle should only start if the st.cycle_start flag is
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// enabled. Startup init and limits call this function but shouldn't start the cycle.
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void st_wake_up()
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{
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// Enable steppers by resetting the stepper disable port
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if (bit_istrue(settings.flags,BITFLAG_INVERT_ST_ENABLE)) {
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STEPPERS_DISABLE_PORT |= (1<<STEPPERS_DISABLE_BIT);
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} else {
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STEPPERS_DISABLE_PORT &= ~(1<<STEPPERS_DISABLE_BIT);
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}
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if (sys.state == STATE_CYCLE) {
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// Initialize stepper output bits
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st.out_bits = settings.invert_mask;
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// Initialize step pulse timing from settings.
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st.step_pulse_time = -(((settings.pulse_microseconds-2)*TICKS_PER_MICROSECOND) >> 3);
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// Enable stepper driver interrupt
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st.execute_step = false;
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st.load_flag = LOAD_BLOCK;
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TCNT2 = 0; // Clear Timer2
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TIMSK2 |= (1<<OCIE2A); // Enable Timer2 Compare Match A interrupt
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TCCR2B = (1<<CS21); // Begin Timer2. Full speed, 1/8 prescaler
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}
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}
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// Stepper shutdown
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void st_go_idle()
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{
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// Disable stepper driver interrupt. Allow Timer0 to finish. It will disable itself.
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TIMSK2 &= ~(1<<OCIE2A); // Disable Timer2 interrupt
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TCCR2B = 0; // Disable Timer2
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busy = false;
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// Disable steppers only upon system alarm activated or by user setting to not be kept enabled.
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if ((settings.stepper_idle_lock_time != 0xff) || bit_istrue(sys.execute,EXEC_ALARM)) {
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// Force stepper dwell to lock axes for a defined amount of time to ensure the axes come to a complete
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// stop and not drift from residual inertial forces at the end of the last movement.
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delay_ms(settings.stepper_idle_lock_time);
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if (bit_istrue(settings.flags,BITFLAG_INVERT_ST_ENABLE)) {
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STEPPERS_DISABLE_PORT &= ~(1<<STEPPERS_DISABLE_BIT);
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} else {
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STEPPERS_DISABLE_PORT |= (1<<STEPPERS_DISABLE_BIT);
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}
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}
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}
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/* "The Stepper Driver Interrupt" - This timer interrupt is the workhorse of Grbl. It is based
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on an inverse time stepper algorithm, where a timer ticks at a constant frequency and uses
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time-distance counters to track when its the approximate time for a step event. For reference,
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a similar inverse-time algorithm by Pramod Ranade is susceptible to numerical round-off, as
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described, meaning that some axes steps may not execute correctly for a given multi-axis motion.
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Grbl's algorithm differs by using a single inverse time-distance counter to manage a
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Bresenham line algorithm for multi-axis step events, which ensures the number of steps for
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each axis are executed exactly. In other words, Grbl uses a Bresenham within a Bresenham
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algorithm, where one tracks time for step events and the other steps for multi-axis moves.
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Grbl specifically uses the Bresenham algorithm due to its innate mathematical exactness and
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low computational overhead, requiring simple integer +,- counters only.
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This interrupt pops blocks from the step segment buffer and executes them by pulsing the
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stepper pins appropriately. It is supported by The Stepper Port Reset Interrupt which it uses
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to reset the stepper port after each pulse. The bresenham line tracer algorithm controls all
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three stepper outputs simultaneously with these two interrupts.
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*/
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/* TODO:
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- Measure time in ISR. Typical and worst-case. Should be virtually identical to last algorithm.
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There are no major changes to the base operations of this ISR with the new segment buffer.
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- Write how the acceleration counters work and why they are set at half via mid-point rule.
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- Determine if placing the position counters elsewhere (or change them to 8-bit variables that
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are added to the system position counters at the end of a segment) frees up cycles.
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- Write a blurb about how the acceleration should be handled within the ISR. All of the
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time/step/ramp counters accurately keep track of the remainders and phasing of the variables
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with time. This means we do not have to compute them via expensive floating point beforehand.
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- Need to do an analysis to determine if these counters are really that much cheaper. At least
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find out when it isn't anymore. Particularly when the ISR is at a very high frequency.
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- Create NOTE: to describe that the total time in this ISR must be less than the ISR frequency
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in its worst case scenario.
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*/
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ISR(TIMER2_COMPA_vect)
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{
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// SPINDLE_ENABLE_PORT ^= 1<<SPINDLE_ENABLE_BIT; // Debug: Used to time ISR
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if (busy) { return; } // The busy-flag is used to avoid reentering this interrupt
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// Pulse stepper port pins, if flagged. New block dir will always be set one timer tick
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// before any step pulse due to algorithm design.
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if (st.execute_step) {
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st.execute_step = false;
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STEPPING_PORT = ( STEPPING_PORT & ~(DIRECTION_MASK | STEP_MASK) ) | st.out_bits;
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TCNT0 = st.step_pulse_time; // Reload Timer0 counter.
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TCCR0B = (1<<CS21); // Begin Timer0. Full speed, 1/8 prescaler
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}
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busy = true;
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sei(); // Re-enable interrupts to allow Stepper Port Reset Interrupt to fire on-time.
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// NOTE: The remaining code in this ISR will finish before returning to main program.
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// If there is no step segment, attempt to pop one from the stepper buffer
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if (st.load_flag != LOAD_NOOP) {
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// Anything in the buffer? If so, load and initialize next step segment.
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if (segment_buffer_head != segment_buffer_tail) {
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// Initialize new step segment and load number of steps to execute
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st_current_segment = &segment_buffer[segment_buffer_tail];
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st.step_count = st_current_segment->n_step;
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// If the new segment starts a new planner block, initialize stepper variables and counters.
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// NOTE: For new segments only, the step counters are not updated to ensure step phasing is continuous.
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if (st.load_flag == LOAD_BLOCK) {
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pl_current_block = plan_get_current_block(); // Should always be there. Stepper buffer handles this.
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st_current_data = &segment_data[segment_buffer[segment_buffer_tail].st_data_index];
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// Initialize direction bits for block. Set execute flag to set directions bits upon next ISR tick.
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st.out_bits = pl_current_block->direction_bits ^ settings.invert_mask;
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st.execute_step = true;
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// Initialize Bresenham line counters
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st.counter_x = (pl_current_block->step_event_count >> 1);
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st.counter_y = st.counter_x;
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st.counter_z = st.counter_x;
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// Initialize inverse time, step rate data, and acceleration ramp counters
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st.counter_dist = INV_TIME_MULTIPLIER; // dist_per_step always greater than dist_per_tick.
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}
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st.load_flag = LOAD_NOOP; // Segment motion loaded. Set no-operation flag to skip during execution.
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} else {
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// Can't discard planner block here if a feed hold stops in middle of block.
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st_go_idle();
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bit_true(sys.execute,EXEC_CYCLE_STOP); // Flag main program for cycle end
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return; // Nothing to do but exit.
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}
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}
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// Iterate inverse time counter. Triggers each Bresenham step event.
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st.counter_dist -= st_current_segment->dist_per_tick;
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// Execute Bresenham step event, when it's time to do so.
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if (st.counter_dist < 0) {
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if (st.step_count > 0) { // Block phase correction from executing step.
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st.counter_dist += INV_TIME_MULTIPLIER; // Reload inverse time counter
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st.out_bits = pl_current_block->direction_bits; // Reset out_bits and reload direction bits
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st.execute_step = true;
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// Execute step displacement profile by Bresenham line algorithm
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st.counter_x -= pl_current_block->steps[X_AXIS];
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if (st.counter_x < 0) {
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st.out_bits |= (1<<X_STEP_BIT);
|
|
|
|
st.counter_x += pl_current_block->step_event_count;
|
|
|
|
if (st.out_bits & (1<<X_DIRECTION_BIT)) { sys.position[X_AXIS]--; }
|
|
|
|
else { sys.position[X_AXIS]++; }
|
|
|
|
}
|
|
|
|
st.counter_y -= pl_current_block->steps[Y_AXIS];
|
|
|
|
if (st.counter_y < 0) {
|
|
|
|
st.out_bits |= (1<<Y_STEP_BIT);
|
|
|
|
st.counter_y += pl_current_block->step_event_count;
|
|
|
|
if (st.out_bits & (1<<Y_DIRECTION_BIT)) { sys.position[Y_AXIS]--; }
|
|
|
|
else { sys.position[Y_AXIS]++; }
|
|
|
|
}
|
|
|
|
st.counter_z -= pl_current_block->steps[Z_AXIS];
|
|
|
|
if (st.counter_z < 0) {
|
|
|
|
st.out_bits |= (1<<Z_STEP_BIT);
|
|
|
|
st.counter_z += pl_current_block->step_event_count;
|
|
|
|
if (st.out_bits & (1<<Z_DIRECTION_BIT)) { sys.position[Z_AXIS]--; }
|
|
|
|
else { sys.position[Z_AXIS]++; }
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// Check step events for trapezoid change or end of block.
|
|
|
|
st.step_count--; // Decrement step events count
|
2013-10-30 02:10:39 +01:00
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
st.out_bits ^= settings.invert_mask; // Apply step port invert mask
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
2013-11-23 01:35:58 +01:00
|
|
|
}
|
|
|
|
|
|
|
|
if (st.step_count == 0) {
|
|
|
|
if (st.phase_count == 0) {
|
2013-10-30 02:10:39 +01:00
|
|
|
// Line move is complete, set load line flag to check for new move.
|
|
|
|
// Check if last line move in planner block. Discard if so.
|
|
|
|
if (st_current_segment->flag & SEGMENT_END_OF_BLOCK) {
|
|
|
|
plan_discard_current_block();
|
|
|
|
st.load_flag = LOAD_BLOCK;
|
|
|
|
} else {
|
|
|
|
st.load_flag = LOAD_SEGMENT;
|
|
|
|
}
|
|
|
|
|
|
|
|
// Discard current segment by advancing buffer tail index
|
|
|
|
if ( ++segment_buffer_tail == SEGMENT_BUFFER_SIZE) { segment_buffer_tail = 0; }
|
|
|
|
}
|
2013-11-23 01:35:58 +01:00
|
|
|
st.phase_count--;
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
2013-11-23 01:35:58 +01:00
|
|
|
|
|
|
|
|
2013-10-30 02:10:39 +01:00
|
|
|
busy = false;
|
|
|
|
// SPINDLE_ENABLE_PORT ^= 1<<SPINDLE_ENABLE_BIT;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// The Stepper Port Reset Interrupt: Timer0 OVF interrupt handles the falling edge of the step
|
|
|
|
// pulse. This should always trigger before the next Timer2 COMPA interrupt and independently
|
|
|
|
// finish, if Timer2 is disabled after completing a move.
|
|
|
|
ISR(TIMER0_OVF_vect)
|
|
|
|
{
|
|
|
|
STEPPING_PORT = (STEPPING_PORT & ~STEP_MASK) | (settings.invert_mask & STEP_MASK);
|
|
|
|
TCCR0B = 0; // Disable timer until needed.
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Reset and clear stepper subsystem variables
|
|
|
|
void st_reset()
|
|
|
|
{
|
|
|
|
memset(&st, 0, sizeof(st));
|
|
|
|
|
|
|
|
st.load_flag = LOAD_BLOCK;
|
|
|
|
busy = false;
|
|
|
|
|
|
|
|
pl_current_block = NULL; // Planner block pointer used by stepper algorithm
|
|
|
|
pl_prep_block = NULL; // Planner block pointer used by segment buffer
|
|
|
|
pl_prep_index = 0; // Planner buffer indices are also reset to zero.
|
|
|
|
st_data_prep_index = 0;
|
|
|
|
|
|
|
|
segment_buffer_tail = 0;
|
|
|
|
segment_buffer_head = 0; // empty = tail
|
|
|
|
segment_next_head = 1;
|
|
|
|
|
|
|
|
pl_partial_block_flag = false;
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Initialize and start the stepper motor subsystem
|
|
|
|
void st_init()
|
|
|
|
{
|
|
|
|
// Configure directions of interface pins
|
|
|
|
STEPPING_DDR |= STEPPING_MASK;
|
|
|
|
STEPPING_PORT = (STEPPING_PORT & ~STEPPING_MASK) | settings.invert_mask;
|
|
|
|
STEPPERS_DISABLE_DDR |= 1<<STEPPERS_DISABLE_BIT;
|
|
|
|
|
|
|
|
// Configure Timer 2
|
|
|
|
TIMSK2 &= ~(1<<OCIE2A); // Disable Timer2 interrupt while configuring it
|
|
|
|
TCCR2B = 0; // Disable Timer2 until needed
|
|
|
|
TCNT2 = 0; // Clear Timer2 counter
|
|
|
|
TCCR2A = (1<<WGM21); // Set CTC mode
|
|
|
|
OCR2A = (F_CPU/ISR_TICKS_PER_SECOND)/8 - 1; // Set Timer2 CTC rate
|
|
|
|
|
|
|
|
// Configure Timer 0
|
|
|
|
TIMSK0 &= ~(1<<TOIE0);
|
|
|
|
TCCR0A = 0; // Normal operation
|
|
|
|
TCCR0B = 0; // Disable Timer0 until needed
|
|
|
|
TIMSK0 |= (1<<TOIE0); // Enable overflow interrupt
|
|
|
|
|
|
|
|
// Start in the idle state, but first wake up to check for keep steppers enabled option.
|
|
|
|
st_wake_up();
|
|
|
|
st_go_idle();
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Planner external interface to start stepper interrupt and execute the blocks in queue. Called
|
|
|
|
// by the main program functions: planner auto-start and run-time command execution.
|
|
|
|
void st_cycle_start()
|
|
|
|
{
|
|
|
|
if (sys.state == STATE_QUEUED) {
|
|
|
|
sys.state = STATE_CYCLE;
|
2013-11-23 01:35:58 +01:00
|
|
|
st_prep_buffer(); // Initialize step segment buffer before beginning cycle.
|
2013-10-30 02:10:39 +01:00
|
|
|
st_wake_up();
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Execute a feed hold with deceleration, only during cycle. Called by main program.
|
|
|
|
void st_feed_hold()
|
|
|
|
{
|
|
|
|
if (sys.state == STATE_CYCLE) {
|
|
|
|
sys.state = STATE_HOLD;
|
|
|
|
sys.auto_start = false; // Disable planner auto start upon feed hold.
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
// Reinitializes the cycle plan and stepper system after a feed hold for a resume. Called by
|
|
|
|
// runtime command execution in the main program, ensuring that the planner re-plans safely.
|
|
|
|
// NOTE: Bresenham algorithm variables are still maintained through both the planner and stepper
|
|
|
|
// cycle reinitializations. The stepper path should continue exactly as if nothing has happened.
|
|
|
|
// Only the planner de/ac-celerations profiles and stepper rates have been updated.
|
|
|
|
void st_cycle_reinitialize()
|
|
|
|
{
|
|
|
|
// if (pl_current_block != NULL) {
|
|
|
|
// Replan buffer from the feed hold stop location.
|
|
|
|
|
|
|
|
// TODO: Need to add up all of the step events in the current planner block to give
|
|
|
|
// back to the planner. Should only need it for the current block.
|
|
|
|
// BUT! The planner block millimeters is all changed and may be changed into the next
|
|
|
|
// planner block. The block millimeters would need to be recalculated via step counts
|
|
|
|
// and the mm/step variable.
|
|
|
|
// OR. Do we plan the feed hold itself down with the planner.
|
|
|
|
|
|
|
|
// plan_cycle_reinitialize(st_current_data->step_events_remaining);
|
|
|
|
// st.ramp_type = RAMP_ACCEL;
|
2013-11-23 01:35:58 +01:00
|
|
|
// st.counter_ramp = ISR_TICKS_PER_ACCELERATION_TICK/2;
|
|
|
|
// st.ramp_rate = 0;
|
2013-10-30 02:10:39 +01:00
|
|
|
// sys.state = STATE_QUEUED;
|
|
|
|
// } else {
|
|
|
|
// sys.state = STATE_IDLE;
|
|
|
|
// }
|
|
|
|
sys.state = STATE_IDLE;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
|
|
|
|
/* Prepares step segment buffer. Continuously called from main program.
|
|
|
|
|
|
|
|
The segment buffer is an intermediary buffer interface between the execution of steps
|
|
|
|
by the stepper algorithm and the velocity profiles generated by the planner. The stepper
|
|
|
|
algorithm only executes steps within the segment buffer and is filled by the main program
|
|
|
|
when steps are "checked-out" from the first block in the planner buffer. This keeps the
|
|
|
|
step execution and planning optimization processes atomic and protected from each other.
|
|
|
|
The number of steps "checked-out" from the planner buffer and the number of segments in
|
|
|
|
the segment buffer is sized and computed such that no operation in the main program takes
|
|
|
|
longer than the time it takes the stepper algorithm to empty it before refilling it.
|
|
|
|
Currently, the segment buffer conservatively holds roughly up to 40-60 msec of steps.
|
|
|
|
|
|
|
|
NOTE: The segment buffer executes a set number of steps over an approximate time period.
|
2013-11-23 01:35:58 +01:00
|
|
|
If we try to execute over a fixed time period, it is difficult to guarantee or predict
|
|
|
|
how many steps will execute over it, especially when the step pulse phasing between the
|
|
|
|
neighboring segments must also be kept consistent. Meaning that, if the last segment step
|
|
|
|
pulses right before a segment end, the next segment must delay its first pulse so that the
|
|
|
|
step pulses are consistently spaced apart over time to keep the step pulse train nice and
|
|
|
|
smooth. Keeping track of phasing and ensuring that the exact number of steps are executed
|
|
|
|
as defined by the planner block, the related computational overhead can get quickly and
|
2013-10-30 02:10:39 +01:00
|
|
|
prohibitively expensive, especially in real-time.
|
|
|
|
Since the stepper algorithm automatically takes care of the step pulse phasing with
|
2013-11-23 01:35:58 +01:00
|
|
|
its ramp and inverse time counters by retaining the count remainders, we don't have to
|
|
|
|
explicitly and expensively track and synchronize the exact number of steps, time, and
|
|
|
|
phasing of steps. All we need to do is approximate the number of steps in each segment
|
|
|
|
such that the segment buffer has enough execution time for the main program to do what
|
|
|
|
it needs to do and refill it when it comes back. In other words, we just need to compute
|
|
|
|
a cheap approximation of the current velocity and the number of steps over it.
|
2013-10-30 02:10:39 +01:00
|
|
|
*/
|
|
|
|
|
|
|
|
/*
|
|
|
|
TODO: Figure out how to enforce a deceleration when a feedrate override is reduced.
|
|
|
|
The problem is that when an override is reduced, the planner may not plan back to
|
|
|
|
the current rate. Meaning that the velocity profiles for certain conditions no longer
|
|
|
|
are trapezoidal or triangular. For example, if the current block is cruising at a
|
|
|
|
nominal rate and the feedrate override is reduced, the new nominal rate will now be
|
|
|
|
lower. The velocity profile must first decelerate to the new nominal rate and then
|
|
|
|
follow on the new plan. So the remaining velocity profile will have a decelerate,
|
|
|
|
cruise, and another decelerate.
|
|
|
|
Another issue is whether or not a feedrate override reduction causes a deceleration
|
|
|
|
that acts over several planner blocks. For example, say that the plan is already
|
|
|
|
heavily decelerating throughout it, reducing the feedrate will not do much to it. So,
|
|
|
|
how do we determine when to resume the new plan? How many blocks do we have to wait
|
|
|
|
until the new plan intersects with the deceleration curve? One plus though, the
|
|
|
|
deceleration will never be more than the number of blocks in the entire planner buffer,
|
|
|
|
but it theoretically can be equal to it when all planner blocks are decelerating already.
|
|
|
|
*/
|
|
|
|
void st_prep_buffer()
|
|
|
|
{
|
2013-11-23 01:35:58 +01:00
|
|
|
if (sys.state == STATE_QUEUED) { return; } // Block until a motion state is issued
|
2013-10-30 02:10:39 +01:00
|
|
|
while (segment_buffer_tail != segment_next_head) { // Check if we need to fill the buffer.
|
2013-11-23 01:35:58 +01:00
|
|
|
|
2013-10-30 02:10:39 +01:00
|
|
|
// Initialize new segment
|
|
|
|
st_segment_t *prep_segment = &segment_buffer[segment_buffer_head];
|
|
|
|
prep_segment->flag = SEGMENT_NOOP;
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// -----------------------------------------------------------------------------------
|
|
|
|
// Determine if we need to load a new planner block. If so, prepare step data.
|
2013-10-30 02:10:39 +01:00
|
|
|
if (pl_prep_block == NULL) {
|
|
|
|
pl_prep_block = plan_get_block_by_index(pl_prep_index); // Query planner for a queued block
|
|
|
|
if (pl_prep_block == NULL) { return; } // No planner blocks. Exit.
|
|
|
|
|
|
|
|
// Increment stepper common data index
|
|
|
|
if ( ++st_data_prep_index == (SEGMENT_BUFFER_SIZE-1) ) { st_data_prep_index = 0; }
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// Check if the planner has re-computed this block mid-execution. If so, push the previous
|
|
|
|
// segment data. Otherwise, prepare a new segment data for the new planner block.
|
2013-10-30 02:10:39 +01:00
|
|
|
if (pl_partial_block_flag) {
|
|
|
|
|
|
|
|
// Prepare new shared segment block data and copy the relevant last segment block data.
|
|
|
|
st_data_t *last_st_prep_data;
|
|
|
|
last_st_prep_data = st_prep_data;
|
|
|
|
st_prep_data = &segment_data[st_data_prep_index];
|
|
|
|
|
|
|
|
st_prep_data->step_events_remaining = last_st_prep_data->step_events_remaining;
|
|
|
|
|
|
|
|
pl_partial_block_flag = false; // Reset flag
|
|
|
|
|
|
|
|
} else {
|
|
|
|
|
|
|
|
// Prepare commonly shared planner block data for the ensuing segment buffer moves ad-hoc, since
|
|
|
|
// the planner buffer can dynamically change the velocity profile data as blocks are added.
|
|
|
|
st_prep_data = &segment_data[st_data_prep_index];
|
2013-11-23 01:35:58 +01:00
|
|
|
|
|
|
|
st_prep_step_per_mm = pl_prep_block->step_event_count/pl_prep_block->millimeters;
|
2013-10-30 02:10:39 +01:00
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// Initialize planner block step data
|
2013-10-30 02:10:39 +01:00
|
|
|
st_prep_data->step_events_remaining = pl_prep_block->step_event_count;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
|
|
|
|
st_prep_data->current_speed = sqrt(pl_prep_block->entry_speed_sqr);
|
|
|
|
|
|
|
|
// Determine current block exit speed
|
|
|
|
plan_block_t *pl_next_block = plan_get_block_by_index(plan_next_block_index(pl_prep_index));
|
|
|
|
float exit_speed_sqr;
|
|
|
|
if (pl_next_block == NULL) {
|
|
|
|
exit_speed_sqr = 0.0;
|
|
|
|
st_prep_data->exit_speed = 0.0;
|
|
|
|
} else {
|
|
|
|
exit_speed_sqr = pl_next_block->entry_speed_sqr;
|
|
|
|
st_prep_data->exit_speed = sqrt(exit_speed_sqr);
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
2013-11-23 01:35:58 +01:00
|
|
|
|
|
|
|
// st_prep_data->accelerate_until = 0.5*(pl_prep_block->nominal_speed_sqr-pl_prep_block->entry_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
// st_prep_data->decelerate_after = 0.5*(pl_prep_block->nominal_speed_sqr-exit_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
// if (pl_prep_block->millimeters < st_prep_data->accelerate_until+st_prep_data->decelerate_after) {
|
|
|
|
// st_prep_data->decelerate_after = 0.5*( pl_prep_block->millimeters + 0.5*(pl_prep_block->entry_speed_sqr
|
|
|
|
// - exit_speed_sqr)/(pl_prep_block->acceleration) );
|
|
|
|
// st_prep_data->accelerate_until = pl_prep_block->millimeters-st_prep_data->decelerate_after;
|
|
|
|
// st_prep_data->maximum_speed = sqrt(2*pl_prep_block->acceleration*st_prep_data->decelerate_after+exit_speed_sqr);
|
|
|
|
// } else {
|
|
|
|
// st_prep_data->accelerate_until = pl_prep_block->millimeters-st_prep_data->accelerate_until;
|
|
|
|
// st_prep_data->maximum_speed = sqrt(pl_prep_block->nominal_speed_sqr);
|
|
|
|
// }
|
|
|
|
|
|
|
|
// Determine velocity profile based on the 7 possible types: Cruise-only, cruise-deceleration,
|
|
|
|
// acceleration-cruise, acceleration-only, deceleration-only, trapezoid, and triangle.
|
|
|
|
st_prep_data->accelerate_until = pl_prep_block->millimeters;
|
|
|
|
if (pl_prep_block->entry_speed_sqr == pl_prep_block->nominal_speed_sqr) {
|
|
|
|
st_prep_data->maximum_speed = sqrt(pl_prep_block->nominal_speed_sqr);
|
|
|
|
if (exit_speed_sqr == pl_prep_block->nominal_speed_sqr) { // Cruise-only type
|
|
|
|
st_prep_data->decelerate_after = 0.0;
|
|
|
|
} else { // Cruise-deceleration type
|
|
|
|
st_prep_data->decelerate_after = 0.5*(pl_prep_block->nominal_speed_sqr-exit_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
}
|
|
|
|
} else if (exit_speed_sqr == pl_prep_block->nominal_speed_sqr) {
|
|
|
|
// Acceleration-cruise type
|
|
|
|
st_prep_data->maximum_speed = sqrt(pl_prep_block->nominal_speed_sqr);
|
|
|
|
st_prep_data->decelerate_after = 0.0;
|
|
|
|
st_prep_data->accelerate_until -= 0.5*(pl_prep_block->nominal_speed_sqr-pl_prep_block->entry_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
} else {
|
|
|
|
float intersection_dist = 0.5*( pl_prep_block->millimeters + 0.5*(pl_prep_block->entry_speed_sqr
|
|
|
|
- exit_speed_sqr)/(pl_prep_block->acceleration) );
|
|
|
|
if (intersection_dist > 0.0) {
|
|
|
|
if (intersection_dist < pl_prep_block->millimeters) { // Either trapezoid or triangle types
|
|
|
|
st_prep_data->decelerate_after = 0.5*(pl_prep_block->nominal_speed_sqr-exit_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
if (st_prep_data->decelerate_after < intersection_dist) { // Trapezoid type
|
|
|
|
st_prep_data->maximum_speed = sqrt(pl_prep_block->nominal_speed_sqr);
|
|
|
|
st_prep_data->accelerate_until -= 0.5*(pl_prep_block->nominal_speed_sqr-pl_prep_block->entry_speed_sqr)/(pl_prep_block->acceleration);
|
|
|
|
} else { // Triangle type
|
|
|
|
st_prep_data->decelerate_after = intersection_dist;
|
|
|
|
st_prep_data->maximum_speed = sqrt(2*pl_prep_block->acceleration*st_prep_data->decelerate_after+exit_speed_sqr);
|
|
|
|
st_prep_data->accelerate_until -= st_prep_data->decelerate_after;
|
|
|
|
}
|
|
|
|
} else { // Deceleration-only type
|
|
|
|
st_prep_data->maximum_speed = st_prep_data->current_speed;
|
|
|
|
st_prep_data->decelerate_after = pl_prep_block->millimeters;
|
|
|
|
}
|
|
|
|
} else { // Acceleration-only type
|
|
|
|
st_prep_data->maximum_speed = st_prep_data->exit_speed;
|
|
|
|
st_prep_data->decelerate_after = 0.0;
|
|
|
|
st_prep_data->accelerate_until = 0.0;
|
|
|
|
}
|
|
|
|
}
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
|
|
|
|
|
|
|
// Set new segment to point to the current segment data block.
|
|
|
|
prep_segment->st_data_index = st_data_prep_index;
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// -----------------------------------------------------------------------------------
|
|
|
|
// Initialize segment execute distance. Attempt to create a full segment over DT_SEGMENT.
|
|
|
|
|
|
|
|
float mm_remaining = pl_prep_block->millimeters;
|
|
|
|
float dt = DT_SEGMENT;
|
|
|
|
if (mm_remaining > st_prep_data->accelerate_until) { // Acceleration ramp
|
|
|
|
mm_remaining -= (st_prep_data->current_speed*DT_SEGMENT
|
|
|
|
+ pl_prep_block->acceleration*(0.5*DT_SEGMENT*DT_SEGMENT));
|
|
|
|
if (mm_remaining < st_prep_data->accelerate_until) { // **Incomplete** Acceleration ramp end.
|
|
|
|
// Acceleration-cruise, acceleration-deceleration ramp junction, or end of block.
|
|
|
|
mm_remaining = st_prep_data->accelerate_until; // NOTE: 0.0 at EOB
|
|
|
|
dt = 2*(pl_prep_block->millimeters-mm_remaining)/
|
|
|
|
(st_prep_data->current_speed+st_prep_data->maximum_speed);
|
|
|
|
st_prep_data->current_speed = st_prep_data->maximum_speed;
|
|
|
|
} else { // **Complete** Acceleration only.
|
|
|
|
st_prep_data->current_speed += pl_prep_block->acceleration*DT_SEGMENT;
|
|
|
|
}
|
|
|
|
} else if (mm_remaining <= st_prep_data->decelerate_after) { // Deceleration ramp
|
|
|
|
mm_remaining -= (st_prep_data->current_speed*DT_SEGMENT
|
|
|
|
- pl_prep_block->acceleration*(0.5*DT_SEGMENT*DT_SEGMENT));
|
|
|
|
if (mm_remaining > 0.0) { // **Complete** Deceleration only.
|
|
|
|
st_prep_data->current_speed -= pl_prep_block->acceleration*DT_SEGMENT;
|
|
|
|
} else { // **Complete* End of block.
|
|
|
|
dt = 2*pl_prep_block->millimeters/(st_prep_data->current_speed+st_prep_data->exit_speed);
|
|
|
|
mm_remaining = 0.0;
|
|
|
|
// st_prep_data->current_speed = st_prep_data->exit_speed;
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
2013-11-23 01:35:58 +01:00
|
|
|
} else { // Cruising profile
|
|
|
|
mm_remaining -= st_prep_data->maximum_speed*DT_SEGMENT;
|
|
|
|
if (mm_remaining < st_prep_data->decelerate_after) { // **Incomplete** End of cruise.
|
|
|
|
// Cruise-deceleration junction or end of block.
|
|
|
|
mm_remaining = st_prep_data->decelerate_after; // NOTE: 0.0 at EOB
|
|
|
|
dt = (pl_prep_block->millimeters-mm_remaining)/st_prep_data->maximum_speed;
|
|
|
|
} // Otherwise **Complete** Cruising only.
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// -----------------------------------------------------------------------------------
|
|
|
|
// If segment is incomplete, attempt to fill the remainder.
|
|
|
|
// NOTE: Segment remainder always spans a cruise and/or a deceleration ramp.
|
2013-10-30 02:10:39 +01:00
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
if (dt < DT_SEGMENT) {
|
|
|
|
if (mm_remaining > 0.0) { // Skip if end of block.
|
|
|
|
float last_mm_remaining;
|
|
|
|
float dt_remainder;
|
|
|
|
|
|
|
|
// Fill incomplete segment with an acceleration junction.
|
|
|
|
if (mm_remaining > st_prep_data->decelerate_after) { // Cruising profile
|
|
|
|
last_mm_remaining = mm_remaining;
|
|
|
|
dt_remainder = DT_SEGMENT-dt;
|
|
|
|
mm_remaining -= st_prep_data->current_speed*dt_remainder;
|
|
|
|
if (mm_remaining < st_prep_data->decelerate_after) { // **Incomplete**
|
|
|
|
mm_remaining = st_prep_data->decelerate_after;
|
|
|
|
dt += (last_mm_remaining-mm_remaining)/st_prep_data->maximum_speed;
|
|
|
|
// current_speed = maximum_speed;
|
|
|
|
} else { // **Complete** Segment filled.
|
|
|
|
dt = DT_SEGMENT;
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
|
|
|
// Fill incomplete segment with a deceleration junction.
|
|
|
|
if (mm_remaining > 0.0) {
|
|
|
|
if (mm_remaining <= st_prep_data->decelerate_after) { // Deceleration ramp
|
|
|
|
last_mm_remaining = mm_remaining;
|
|
|
|
dt_remainder = DT_SEGMENT-dt;
|
|
|
|
mm_remaining -= (dt_remainder*(st_prep_data->current_speed
|
|
|
|
- 0.5*pl_prep_block->acceleration*dt_remainder));
|
|
|
|
if (mm_remaining > 0.0) { // **Complete** Segment filled.
|
|
|
|
st_prep_data->current_speed -= pl_prep_block->acceleration*dt_remainder;
|
|
|
|
dt = DT_SEGMENT;
|
|
|
|
} else { // **Complete** End of block.
|
|
|
|
mm_remaining = 0.0;
|
|
|
|
dt += (2*last_mm_remaining/(st_prep_data->current_speed+st_prep_data->exit_speed));
|
|
|
|
// st_prep_data->current_speed = st_prep_data->exit_speed;
|
|
|
|
}
|
|
|
|
}
|
|
|
|
}
|
|
|
|
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// -----------------------------------------------------------------------------------
|
|
|
|
// Compute segment step rate, steps to execute, and step phase correction parameters.
|
2013-10-30 02:10:39 +01:00
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// Convert segment distance in terms of steps.
|
|
|
|
// float dist_travel = pl_prep_block->millimeters;
|
|
|
|
// if (mm_remaining > 0.0) { dist_travel -= mm_remaining; }
|
|
|
|
|
|
|
|
|
|
|
|
if (mm_remaining > 0.0) {
|
|
|
|
|
|
|
|
float steps_remaining = st_prep_step_per_mm*mm_remaining;
|
|
|
|
prep_segment->dist_per_tick = ceil( (INV_TIME_MULTIPLIER/ISR_TICKS_PER_SECOND)*
|
|
|
|
(st_prep_data->step_events_remaining-steps_remaining)/dt ); // (mult*step/isr_tic)
|
|
|
|
|
|
|
|
// Compute number of steps to execute and segment step phase correction.
|
|
|
|
prep_segment->n_step = ceil(st_prep_data->step_events_remaining)-ceil(steps_remaining);
|
|
|
|
prep_segment->n_phase_tick = ceil(INV_TIME_MULTIPLIER*(ceil(steps_remaining)-steps_remaining)/prep_segment->dist_per_tick);
|
|
|
|
|
|
|
|
// Update step execution variables
|
|
|
|
st_prep_data->step_events_remaining = steps_remaining;
|
|
|
|
pl_prep_block->millimeters = mm_remaining;
|
|
|
|
|
|
|
|
} else { // End of block. Finish it out.
|
|
|
|
|
|
|
|
prep_segment->dist_per_tick = ceil( (INV_TIME_MULTIPLIER/ISR_TICKS_PER_SECOND)*
|
|
|
|
st_prep_data->step_events_remaining/dt ); // (mult*step/isr_tic)
|
|
|
|
|
|
|
|
// Set to execute the remaining steps and no phase correction upon finishing the block.
|
|
|
|
prep_segment->n_step = ceil(st_prep_data->step_events_remaining);
|
|
|
|
prep_segment->n_phase_tick = 0;
|
|
|
|
|
|
|
|
// NOTE: Not required. Planner will ignore this block as it is now complete.
|
|
|
|
// st_prep_data->step_events_remaining = 0.0;
|
|
|
|
// pl_prep_block->millimeters = 0.0;
|
|
|
|
|
2013-10-30 02:10:39 +01:00
|
|
|
// Move planner pointer to next block and flag to load a new block for the next segment.
|
|
|
|
pl_prep_index = plan_next_block_index(pl_prep_index);
|
|
|
|
pl_prep_block = NULL;
|
2013-11-23 01:35:58 +01:00
|
|
|
prep_segment->flag |= SEGMENT_END_OF_BLOCK;
|
|
|
|
|
|
|
|
}
|
|
|
|
|
|
|
|
// !!! PROBLEM. Step events remaining in floating point can limit the number of steps
|
|
|
|
// we can accurately track, since floats have ~7.2 significant digits. However, this only
|
|
|
|
// becomes a problem if there are more than 1,000,000, which translates to a CNC machine
|
|
|
|
// with 200 step/mm and 5 meters of axis travel. Possible but unlikely. Could have more
|
|
|
|
// issues with user setting up their machine with too high of steps.
|
|
|
|
|
|
|
|
// TODO: dist_per_tick must be less than INV_TIME_MULTIPLIER. A check can be made to
|
|
|
|
// make this a hard limit. Need to make sure this doesn't affect the velocity profiles..
|
|
|
|
// it shouldn't. The same could said for the minimum allowable step rate too. This should
|
|
|
|
// not affect the tracing of the profiles either.
|
2013-10-30 02:10:39 +01:00
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
// Ensure the initial step rate exceeds the MINIMUM_STEP_RATE.
|
|
|
|
// TODO: Use config.h error checking to do this. Otherwise, counters get screwy.
|
|
|
|
|
|
|
|
// New step segment initialization completed. Increment segment buffer indices.
|
2013-10-30 02:10:39 +01:00
|
|
|
segment_buffer_head = segment_next_head;
|
|
|
|
if ( ++segment_next_head == SEGMENT_BUFFER_SIZE ) { segment_next_head = 0; }
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
SPINDLE_ENABLE_PORT ^= 1<<SPINDLE_ENABLE_BIT;
|
2013-10-30 02:10:39 +01:00
|
|
|
}
|
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
|
2013-10-30 02:10:39 +01:00
|
|
|
uint8_t st_get_prep_block_index()
|
|
|
|
{
|
|
|
|
// Returns only the index but doesn't state if the block has been partially executed. How do we simply check for this?
|
|
|
|
return(pl_prep_index);
|
|
|
|
}
|
|
|
|
|
2013-11-23 01:35:58 +01:00
|
|
|
|
|
|
|
void st_update_plan_block_parameters()
|
|
|
|
{
|
|
|
|
if (pl_prep_block != NULL) { // Ignore if at start of a new block.
|
|
|
|
plan_block_t *pl_partial_block = plan_get_block_by_index(pl_prep_index); // Point to partially completed block
|
|
|
|
pl_partial_block->entry_speed_sqr = st_prep_data->current_speed*st_prep_data->current_speed;
|
|
|
|
// pl_partial_block->max_entry_speed_sqr = pl_partial_block->entry_speed_sqr; // Not sure if this needs to be updated.
|
2013-10-30 02:10:39 +01:00
|
|
|
|
|
|
|
// Flag for new prep_block when st_prep_buffer() is called after the planner recomputes.
|
|
|
|
pl_partial_block_flag = true;
|
|
|
|
pl_prep_block = NULL;
|
|
|
|
}
|
|
|
|
return;
|
|
|
|
}
|