docs: update changelog for version 1.2.74

CHANGELOG.md

@@ -1,5 +1,42 @@
 # Changelog
 
+## [1.2.74] - 2025-02-20
+### Changed
+- update webpages for version v1.2.74
+- enhance OTA update process with improved handling of full image updates and SPIFFS data
+
+
+## [1.2.73] - 2025-02-20
+### Changed
+- update webpages for version v1.2.73
+- improve OTA update process with enhanced size checks and progress logging
+
+### Fixed
+- enhance OTA update process with improved size checks and debugging output
+
+
+## [1.2.72] - 2025-02-20
+### Changed
+- update webpages for version v1.2.72
+- simplify OTA update process by removing unnecessary buffer and adjusting offsets
+
+
+## [1.2.71] - 2025-02-20
+### Added
+- update version number to v1.2.65 in HTML files and platformio.ini; add script to create full binary
+
+### Changed
+- update webpages for version v1.2.71
+
+
+## [1.2.70] - 2025-02-20
+### Added
+- add logging to stopAllTasks for better debugging
+
+### Changed
+- update webpages for version v1.2.70
+
+
 ## [1.2.69] - 2025-02-20
 ### Changed
 - update webpages for version v1.2.69

html/header.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/index.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/rfid.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/spoolman.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/upgrade.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/waage.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

html/wifi.html

@@ -12,7 +12,7 @@
         <div style="display: flex; align-items: center; gap: 2rem;">
             <img src="/logo.png" alt="FilaMan Logo" class="logo">
             <div class="logo-text">
-                <h1>FilaMan<span class="version">v1.2.69</span></h1>
+                <h1>FilaMan<span class="version">v1.2.74</span></h1>
                 <h4>Filament Management Tool</h4>
             </div>
         </div>

platformio.ini

@@ -9,7 +9,7 @@
 ; https://docs.platformio.org/page/projectconf.html
 
 [common]
-version = "1.2.69"
+version = "1.2.74"
 
 [env:esp32dev]
 platform = espressif32
@@ -59,6 +59,12 @@ build_flags =
     -DOTA_PARTITION_SUBTYPE=0x10
     -DPARTITION_TABLE_OFFSET=0x8000
     -DPARTITION_TABLE_SIZE=0x1000
+    -DCONFIG_BOOTLOADER_APP_ROLLBACK_ENABLE=1
+    -DCONFIG_BOOTLOADER_SKIP_VALIDATE_IN_DEEP_SLEEP=1
+    -DCONFIG_BOOTLOADER_SKIP_VALIDATE_ON_POWER_ON=1
+    -DCONFIG_BOOTLOADER_RESERVE_RTC_SIZE=0x1000
+    -DCONFIG_PARTITION_TABLE_OFFSET=0x8000
+    -DCONFIG_PARTITION_TABLE_MD5=y
     
 extra_scripts = 
     scripts/extra_script.py

src/ota.cpp

@@ -10,13 +10,18 @@
 // Magic byte patterns für verschiedene Image-Typen
 const uint8_t FIRMWARE_MAGIC = 0xE9;
 const uint8_t ESP_MAGIC = 0xE9;
+static bool tasksAreStopped = false;
 
 void stopAllTasks() {
     // Stop all tasks
-    vTaskSuspend(RfidReaderTask);
+    Serial.println("Stopping RFID Reader");
-    vTaskSuspend(BambuMqttTask);
+    if (RfidReaderTask) vTaskSuspend(RfidReaderTask);
-    vTaskSuspend(ScaleTask);
+    Serial.println("Stopping Bambu");
-    //vTaskDelay(100 / portTICK_PERIOD_MS);
+    if (BambuMqttTask) vTaskSuspend(BambuMqttTask);
+    Serial.println("Stopping Scale");
+    if (ScaleTask) vTaskSuspend(ScaleTask);
+    vTaskDelay(100 / portTICK_PERIOD_MS);
+    Serial.println("All tasks stopped");
 }
 
 void handleOTAUpload(AsyncWebServerRequest *request, String filename, size_t index, uint8_t *data, size_t len, bool final) {
@@ -24,82 +29,81 @@ void handleOTAUpload(AsyncWebServerRequest *request, String filename, size_t ind
     static bool isFullImage = false;
     static uint32_t currentOffset = 0;
     static uint8_t *spiffsBuffer = nullptr;
-    static size_t spiffsSize = 0;
+    static size_t spiffsSize = 0x30000;  // 192KB SPIFFS size
-    static const uint32_t SPIFFS_START = 0x310000;  // SPIFFS start in full.bin
+    static size_t spiffsStored = 0;
     
-    stopAllTasks();
-
     if (!index) {
-        // Reset static variables
-        if (spiffsBuffer) {
-            free(spiffsBuffer);
-            spiffsBuffer = nullptr;
-        }
-        
         contentLength = request->contentLength();
-        Serial.printf("Update size: %u bytes\n", contentLength);
+        Serial.printf("Update size: %u bytes (0x%X)\n", contentLength, contentLength);
         
         if (contentLength == 0) {
             request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Invalid file size\"}");
             return;
         }
 
-        if (data[0] == ESP_MAGIC) {
+        if (!tasksAreStopped && (RfidReaderTask || BambuMqttTask || ScaleTask)) {
-            isFullImage = (contentLength > 0x3D0000);
+            stopAllTasks();
-            
+            tasksAreStopped = true;
-            // Korrektur: Bei full.bin die gesamte Größe verwenden
+        }
-            if (!Update.begin(contentLength, U_FLASH)) {
+
-                Serial.printf("Not enough space: %u required\n", contentLength);
+        isFullImage = (contentLength > 0x300000);  // Über 3MB ist ein full image
-                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Not enough space available\"}");
+        
+        if (isFullImage) {
+            // Alloziere Buffer für SPIFFS-Daten
+            spiffsBuffer = (uint8_t*)malloc(spiffsSize);
+            if (!spiffsBuffer) {
+                Serial.println("Failed to allocate SPIFFS buffer");
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Memory allocation failed\"}");
                 return;
             }
+            memset(spiffsBuffer, 0xFF, spiffsSize);
+            spiffsStored = 0;
             
-            Serial.println(isFullImage ? "Full image update started" : "Firmware update started");
+            // Starte Update mit der Firmware-Größe
-            
+            if (!Update.begin(0x3D0000, U_FLASH)) {  // Nur bis zum SPIFFS-Start
-            if (isFullImage) {
+                Serial.println("Could not begin full image update");
-                spiffsSize = 0x0F0000;  // 960KB SPIFFS size
+                free(spiffsBuffer);
-                spiffsBuffer = (uint8_t*)malloc(spiffsSize);
+                spiffsBuffer = nullptr;
-                if (!spiffsBuffer) {
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Could not start full update\"}");
-                    Serial.println("Failed to allocate SPIFFS buffer");
+                return;
-                    request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Memory allocation failed\"}");
-                    return;
-                }
-                memset(spiffsBuffer, 0xFF, spiffsSize); // Initialize buffer with 0xFF
             }
         } else {
-            request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Invalid image format\"}");
+            // Normales Firmware-Update
-            return;
+            if (!Update.begin(contentLength)) {
-        }
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Not enough space available\"}");
-        currentOffset = 0;
-    }
-    
-    if (isFullImage) {
-        // Zuerst vollständiges Firmware-Update durchführen
-        if (Update.write(data, len) != len) {
-            String errorMsg = Update.errorString();
-            if (errorMsg != "No Error") {
-                Update.printError(Serial);
-                if (spiffsBuffer) free(spiffsBuffer);
-                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Error writing firmware: " + errorMsg + "\"}");
                 return;
             }
         }
         
-        // SPIFFS-Daten separat sammeln
+        currentOffset = 0;
-        if (currentOffset >= SPIFFS_START) {
+        Serial.printf("%s update started\n", isFullImage ? "Full image" : "Firmware");
-            uint32_t spiffsOffset = currentOffset - SPIFFS_START;
+    }
-            if (spiffsOffset < spiffsSize) {
+
-                size_t copyLen = min(len, spiffsSize - spiffsOffset);
+    if (isFullImage && currentOffset >= 0x3D0000) {
-                memcpy(spiffsBuffer + spiffsOffset, data, copyLen);
+        // SPIFFS-Daten sammeln
-                Serial.printf("Collecting SPIFFS data at offset %u, length %u\n", spiffsOffset, copyLen);
+        size_t spiffsOffset = currentOffset - 0x3D0000;
-            }
+        if (spiffsOffset < spiffsSize) {
+            size_t copyLen = min(len, spiffsSize - spiffsOffset);
+            memcpy(spiffsBuffer + spiffsOffset, data, copyLen);
+            spiffsStored += copyLen;
+            Serial.printf("Stored SPIFFS data: offset=0x%X, len=%u\n", spiffsOffset, copyLen);
         }
-    } else {
+        
-        // Normal firmware update
+        // Nur die Firmware-Daten an Update.write() übergeben
-        if (Update.write(data, len) != len) {
+        return;
+    }
+
+    // Schreibe Firmware-Daten
+    size_t writeLen = isFullImage ? min(len, 0x3D0000 - currentOffset) : len;
+    if (writeLen > 0) {
+        if (Update.write(data, writeLen) != writeLen) {
             String errorMsg = Update.errorString();
             if (errorMsg != "No Error") {
                 Update.printError(Serial);
+                if (spiffsBuffer) {
+                    free(spiffsBuffer);
+                    spiffsBuffer = nullptr;
+                }
                 request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Error writing update: " + errorMsg + "\"}");
                 return;
             }
@@ -107,74 +111,83 @@ void handleOTAUpload(AsyncWebServerRequest *request, String filename, size_t ind
     }
     
     currentOffset += len;
-
+    
+    // Progress logging
+    if ((currentOffset % 0x40000) == 0) {
+        Serial.printf("Update progress: 0x%X of 0x%X bytes (%.1f%%)\n", 
+            currentOffset, contentLength, (currentOffset * 100.0) / contentLength);
+    }
+    
     if (final) {
-        if (Update.end(true)) {
+        bool success = true;
-            Serial.println("Firmware update complete");
+        
-            
+        // Beende Firmware-Update
-            if (isFullImage && spiffsBuffer) {
+        if (!Update.end(true)) {
-                Serial.println("Starting SPIFFS update");
+            success = false;
-                
-                // Unmount SPIFFS first
-                if (SPIFFS.begin()) {
-                    SPIFFS.end();
-                }
-                
-                // Update SPIFFS
-                if (!Update.begin(spiffsSize, U_SPIFFS)) {
-                    Serial.println("Could not begin SPIFFS update");
-                    free(spiffsBuffer);
-                    request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS update initialization failed\"}");
-                    return;
-                }
-                
-                if (Update.write(spiffsBuffer, spiffsSize) != spiffsSize) {
-                    Serial.println("SPIFFS Write Failed");
-                    Update.printError(Serial);
-                    free(spiffsBuffer);
-                    request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS write failed\"}");
-                    return;
-                }
-                
-                if (!Update.end(true)) {
-                    Serial.println("SPIFFS End Failed");
-                    Update.printError(Serial);
-                    free(spiffsBuffer);
-                    request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS finish failed\"}");
-                    return;
-                }
-                
-                free(spiffsBuffer);
-                spiffsBuffer = nullptr;
-                Serial.println("SPIFFS update complete");
-                
-                // Verify SPIFFS
-                if (!SPIFFS.begin(true)) {
-                    Serial.println("SPIFFS mount after update failed");
-                    request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS verification failed\"}");
-                    return;
-                }
-                SPIFFS.end();
-            }
-            
-            request->send(200, "application/json", "{\"status\":\"success\",\"message\":\"Update successful! Device will restart...\",\"restart\":true}");
-            delay(1000);
-            ESP.restart();
-        } else {
-            if (spiffsBuffer) {
-                free(spiffsBuffer);
-                spiffsBuffer = nullptr;
-            }
             String errorMsg = Update.errorString();
             if (errorMsg != "No Error") {
                 Update.printError(Serial);
-                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Update failed: " + errorMsg + "\"}");
+                if (spiffsBuffer) {
-            } else {
+                    free(spiffsBuffer);
-                request->send(200, "application/json", "{\"status\":\"success\",\"message\":\"Update successful! Device will restart...\",\"restart\":true}");
+                    spiffsBuffer = nullptr;
-                delay(1000);
+                }
-                ESP.restart();
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"Firmware update failed: " + errorMsg + "\"}");
+                return;
             }
         }
+        
+        // SPIFFS aktualisieren wenn es ein full image war
+        if (success && isFullImage && spiffsBuffer && spiffsStored > 0) {
+            Serial.printf("Starting SPIFFS update (size: 0x%X)\n", spiffsStored);
+            
+            if (SPIFFS.begin(true)) {
+                SPIFFS.end();  // Unmount first
+            }
+            
+            if (!Update.begin(spiffsSize, U_SPIFFS)) {
+                Serial.println("Could not begin SPIFFS update");
+                free(spiffsBuffer);
+                spiffsBuffer = nullptr;
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS update failed to start\"}");
+                return;
+            }
+            
+            if (Update.write(spiffsBuffer, spiffsSize) != spiffsSize) {
+                Serial.println("SPIFFS Write Failed");
+                Update.printError(Serial);
+                free(spiffsBuffer);
+                spiffsBuffer = nullptr;
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS write failed\"}");
+                return;
+            }
+            
+            if (!Update.end(true)) {
+                Serial.println("SPIFFS End Failed");
+                Update.printError(Serial);
+                free(spiffsBuffer);
+                spiffsBuffer = nullptr;
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS finish failed\"}");
+                return;
+            }
+            
+            // Cleanup
+            free(spiffsBuffer);
+            spiffsBuffer = nullptr;
+            
+            // Verify SPIFFS
+            if (!SPIFFS.begin(true)) {
+                Serial.println("SPIFFS mount after update failed");
+                request->send(400, "application/json", "{\"status\":\"error\",\"message\":\"SPIFFS verification failed\"}");
+                return;
+            }
+            SPIFFS.end();
+        }
+        
+        // Alles erfolgreich
+        Serial.printf("Update complete: 0x%X bytes written\n", currentOffset);
+        request->send(200, "application/json", "{\"status\":\"success\",\"message\":\"Update successful! Device will restart...\",\"restart\":true}");
+        delay(500);
+        ESP.restart();
     }
 }
 

src/ota.h

@@ -3,6 +3,12 @@
 
 #include <ESPAsyncWebServer.h>
 
+// Update size unknown constant, falls nicht bereits definiert
+#ifndef UPDATE_SIZE_UNKNOWN
+#define UPDATE_SIZE_UNKNOWN 0xFFFFFFFF
+#endif
+
+void stopAllTasks();
 void handleOTAUpload(AsyncWebServerRequest *request, String filename, size_t index, uint8_t *data, size_t len, bool final);
 
 #endif

src/wlan.cpp

@@ -12,7 +12,7 @@ bool wm_nonblocking = false;
 void initWiFi() {
     WiFi.mode(WIFI_STA); // explicitly set mode, esp defaults to STA+AP
   
-    esp_wifi_set_max_tx_power(72); // Setze maximale Sendeleistung auf 20dBm
+    //esp_wifi_set_max_tx_power(72); // Setze maximale Sendeleistung auf 20dBm
   
     if(wm_nonblocking) wm.setConfigPortalBlocking(false);
     wm.setConfigPortalTimeout(320); // Portal nach 5min schließen